Herochu Automated Storage and Retrieval System for Long Goods
Industrial-Grade Vertical Storage for Metal Profiles, Pipes & Sheet Materials
Engineered for Heavy-Duty Workshop Efficiency
Herochu’s Automated Storage and Retrieval System (ASRS) revolutionizes long material handling with modular, CE-certified solutions tailored to metal processing plants, construction warehouses, and manufacturing facilities. Designed for 24/7 operation with ISO 9001 compliance, this system eliminates manual handling of steel beams, aluminum extrusions, and tube stocks through intelligent vertical storage.
Core System Components
1. Heavy-Duty Gantry System
- Bridge crane with 3T/5T per-layer capacity
- Linear guide rail + chain transmission for 9m/min vertical lift
- 12m/min horizontal transfer speed for rapid access
- Laser-assisted positioning (±1mm accuracy)
2. Modular Profile Racks
- 8-13 customizable floors (6015/6020/6025mm standard options)
- Hot-dip galvanized steel construction (150,000+ cycle durability)
- Adjustable tiers for mixed material storage (pipes, rods, sheets)
3. Intelligent Material Carriers
- Locking mechanisms for bundled profiles
- RFID-tagged inventory tracking
- Quick-release adapters for non-standard shapes
4. Precision Guidance System
- CNC-machined steel rails with anti-wear coating
- Self-aligning wheel assemblies for silent operation
- Emergency braking sensors
Technical Specifications
| Parameter | Value |
|---|---|
| Max Storage Height | 13 tiers (customizable) |
| Single Layer Capacity | 3T/5T options |
| Vertical Speed | 9 m/min |
| Horizontal Speed | 12 m/min |
| Drive System | Double-chain synchronous drive |
| Material Support | V-guide rollers (optional) |
Key Competitive Advantages
1. 300% Space Utilization
Vertical stacking with 2.5m aisle width achieves 3x higher density than traditional floor storage.
2. Zero-Human Handling Risks
- Eliminates manual forklift operations
- Overload protection & tilt sensors
- CE-compliant emergency stop protocols
3. Scalable Architecture
Start with 42K USD base configuration and expand through:
- Add-on rack extensions
- Multi-gantry synchronization
- WMS integration (Herochu API available)
Certifications & Compliance
- CE Machinery Directive 2006/42/EC
- ISO 9001:2015 Quality Management
- FEM 9.831 Gantry Crane Standards
Customization Options
Herochu engineers provide:
- 3D laser scanning of existing facilities
- Load simulations for mixed material types
- Color-coded inventory zoning
- Remote diagnostics via IoT module
Contact our solutions team for a tailored storage audit and ROI analysis.
