Heavy-Duty Telescopic Storage Racks for Pipes & Tubes – Herochu’s 5-Ton Roll-Out Systems with ISO 9001

In the world of industrial storage, few applications are as demanding as long, heavy pipes and tubes. These products must be stored without bending, accessed without damage, and organized without chaos. Herochu has risen to this challenge with a dedicated line of Heavy-Duty Telescopic Storage Racks for Pipes, Tubes, and Long Products. Engineered specifically for loads up to 5 tonnes per layer and total rack loads exceeding 40 tonnes, these telescopic systems combine brute strength with precision engineering. They are not merely racks; they are material handling solutions that integrate seamlessly into high-throughput environments like steel service centers, oilfield supply yards, and automotive tubing warehouses.

The term “telescopic” in Herochu’s context refers to the full-extension drawer mechanism. Each storage level consists of a moving carriage that slides out from the fixed frame, supported by robust linear guides. The carriage extends completely – typically 90% to 100% of its length – so that the entire pipe or tube is exposed. This is a critical feature for heavy-duty applications. If a rack only extends partially, you still have to reach into the rack to grab the back end of a 12-meter pipe, defeating the purpose of accessibility. Herochu’s telescopic design ensures that when the drawer is fully opened, the furthest point of the stored pipe is within easy reach of an overhead crane or monorail hoist.

Herochu offers four standard heavy-duty models, each built around a specific length and capacity. The HC-G6053D provides 3 tonnes per layer at 6 meters length, with bilateral assistance. The HC-G9055S delivers 5 tonnes at 9 meters but only unilateral assistance – meaning drawers extend to one side only. The HC-G9055D is the bilateral version of the same 5-tonne, 9-meter platform. The HC-G12055D stretches to 12 meters while maintaining 5 tonnes per layer and bilateral extension. All models feature “4+1” layer configuration: four primary storage drawers plus one additional layer designated for bilateral or unilateral assistance, depending on the model. This “+1” layer is often used for storing short offcuts, tools, or accessories, keeping everything organized in one rack bay.

What makes Herochu’s Heavy-Duty Telescopic Storage Racks for Pipes, Tubes, and Long Products stand out is the attention to dynamic loading. Many storage racks are rated for static loads – the weight they can hold when stationary. But telescopic racks experience dynamic loads during extension: the drawer and its contents shift weight forward, applying torque to the slides and frame. Herochu engineers rate their racks for dynamic operation, meaning the 5-tonne capacity applies even when the drawer is fully extended. This is achieved through dual linear bearing blocks per rail, oversized wheel diameters, and a low-friction composite slide surface. Accelerated life testing exceeds 50,000 extension cycles without degradation.

Both manual and electric actuation options are available. The manual version uses a geared crank or pull handle connected to a chain-and-sprocket system. A torque multiplier reduces the effort required; one person can extend a 5-tonne loaded drawer with about 25 kg of pulling force. Positive stops at full extension and full retraction prevent over-travel. The electric version adds a PLC-controlled motor drive with encoder feedback for precise positioning. The operator simply presses a button, and the drawer glides out smoothly, with adjustable speed settings from 2 to 10 meters per minute. Safety features include automatic braking on power loss, obstruction detection (reversing direction if an object is encountered), and remote emergency stop.

Certification is non-negotiable for heavy-duty industrial equipment. Herochu’s telescopic storage racks are fully CE marked, meeting the Essential Health and Safety Requirements of the EU Machinery Directive. They also carry UE certification for the Ukrainian market, which aligns with technical regulations based on European standards. Additionally, ISO 9001:2015 certification covers Herochu’s entire design, manufacturing, and testing process. For customers requiring third-party inspections, Herochu can arrange witnessed load tests at the factory or on-site, with certified load cells and deflection measurement equipment.

The practical operation of these racks transforms pipe and tube handling. Consider a typical scenario: a warehouse receives a shipment of 9-meter steel tubes in various diameters. Without telescopic racks, workers would lay them on the floor or on static cantilever arms. To retrieve a specific tube from the middle of a stack, a forklift operator must lift the entire bundle, dig out the target tube, and restack the rest – a process that takes 10 minutes and risks damage. With Herochu’s HC-G9055D, each diameter is assigned to its own drawer. The operator pulls out the drawer, uses an overhead crane to lift the exact tube needed, and closes the drawer. Total time: 90 seconds. Damage: zero. Labor: one person.

Space savings are equally dramatic. Traditional pipe storage often requires aisles wide enough for a forklift to enter and maneuver – typically 4 meters or more. Herochu’s telescopic design reduces aisle width to 1.8 meters for bilateral racks (since drawers extend to both sides, the aisle serves both racks) or 1.5 meters for unilateral racks against a wall. In a 50-meter-long warehouse, switching from static cantilever to Herochu telescopic racks can free up over 100 square meters of floor space per row, which can then be used for additional racks or processing equipment.

Durability is built into every component. The steel used is S355JR grade (equivalent to ASTM A572 Grade 50), with a minimum yield strength of 355 MPa. All welded joints are continuously fillet-welded and inspected via magnetic particle testing. The finish is a two-component epoxy polyester powder coating, applied after shot blasting to Sa 2.5 cleanliness, providing corrosion resistance for indoor or covered outdoor use. Roller bearings are sealed against dust and require greasing only once every six months under normal operation.

Customization extends beyond the standard HC series. Herochu frequently produces heavy-duty telescopic storage racks for pipes and tubes with non-standard lengths (up to 15 meters), higher capacities (6 to 10 tonnes per layer), additional layers (up to 6), and specialized arm profiles for square tubes, channel sections, or I-beams. For operations that handle both full-length pipes and short remnants, Herochu offers dual-depth drawers: the lower drawer has reduced height for short pieces, while the upper drawers accommodate full lengths. Every custom order is modeled in 3D CAD, stress-analyzed using FEA, and prototype-tested before production.

In summary, Herochu’s Heavy-Duty Telescopic Storage Racks for Pipes, Tubes, and Long Products represent the gold standard for demanding industrial storage. With 5-tonne per layer capacity, lengths from 6 to 12 meters as standard (and custom beyond), both manual and electric operation, and full CE/UE/ISO 9001 certification, these racks deliver unmatched performance. Whether you are storing oilfield casing pipes, hydraulic tubing, structural steel, or aluminum extrusions, Herochu has a telescopic solution that will improve your safety, efficiency, and bottom line. Contact Herochu for a detailed specification sheet and a free layout consultation.