Roll out Cantilever Pipe Rack for Warehouse space

When vertical space sits idle while your warehouse floor overflows with timber, piping, and extruded materials, you’re not just losing square footage—you’re hemorrhaging operational efficiency. Herochu engineered the roll-out cantilever pipe rack system specifically for facilities drowning in long-length inventory that refuses to conform to conventional pallet racking. Starting at $3,099, this CE, UE, and ISO 9001-certified solution transforms how industrial operations manage bulky stock, delivering immediate density improvements without the capital burden of structural renovations.

What Sets the Herochu Roll-Out Cantilever Apart

Traditional static racking forces forklifts to navigate narrow aisles, negotiating around protruding loads that consume valuable floor space. The Herochu roll-out mechanism eliminates this friction entirely. Each arm extends outward on heavy-duty rollers, bringing the payload directly to the equipment operator. Load capacities start at 3 tonnes per layer for our six-meter configurations and scale to 5 tonnes across nine and twelve-meter spans, accommodating everything from PVC conduit to steel piping bundles and pressure-treated lumber.

Four standard tiers plus a secondary bilateral assistance level create five distinct storage planes, maximizing cubic utilization from floor to ceiling. The system adapts to both single-sided wall-mounted installations—ideal for perimeter storage along structural walls—and double-sided standalone configurations that function as accessible islands within your layout. This versatility proves critical for facilities with irregular footprints or those partitioning space for multiple tenants.

Precision Specifications for Real-World Demands

Herochu offers four pre-engineered models, each optimized for specific load profiles and spatial constraints:

HC-G6053D (3-Tonne Capacity)

• Size: 6-meter horizontal span
• Configuration: 4+1 bilateral assistance tiers
• Footprint: 6,435mm length × 3,340mm width × 1,750mm height
• Application Profile: Perfect for mid-volume distributors handling standard-length piping or aluminum extrusions

HC-G9055S (5-Tonne Capacity, Single-Sided)

• Size: 9-meter horizontal span
• Configuration: 4+1 unilateral assistance tiers
• Footprint: 9,435mm length × 3,340mm width × 1,550mm height
• Application Profile: Wall-mounted solution for facilities maximizing perimeter storage while preserving central floor space

HC-G9055D (5-Tonne Capacity, Double-Sided)

• Size: 9-meter horizontal span
• Configuration: 4+1 bilateral assistance tiers
• Footprint: 9,435mm length × 3,340mm width × 1,750mm height
• Application Profile: High-density island configuration for central warehouse zones with 360-degree forklift access

HC-G12055D (5-Tonne Capacity, Extended Span)

• Size: 12-meter horizontal span
• Configuration: 4+1 bilateral assistance tiers
• Footprint: 12,435mm length × 3,340mm width × 1,750mm height
• Application Profile: Heavy industrial users storing maximum-length materials without splicing or overhang complications

Each model ships with permanently integrated stopper arms that prevent accidental roll-off during loading operations—a non-negotiable safety feature when handling 5-tonne steel bundles at elevation.

Configuration Flexibility: Your Facility, Your Rules

The Herochu system’s true value emerges through its adaptability. Whether you’re retrofitting a 20,000-square-foot distribution center or optimizing a compact fabrication shop, these racks configure to your exact specifications. The double-sided variant transforms into a standalone storage island, allowing fork trucks to approach from either face, cutting aisle requirements by up to 40% compared to traditional selective racking. Conversely, the single-sided version mounts flush against reinforced walls, converting previously dead perimeter space into revenue-generating storage capacity.

Height adjusts in 100mm increments without disassembly. Arm lengths range from 800mm to 1,500mm depending on material overhang requirements. Need six tiers instead of five? The modular upright column design accepts additional bolt-on arm levels without engineering review. This scalability means your investment grows with your business rather than constraining it.

Engineered for Materials That Defy Conventional Storage

Cantilever rack architecture fundamentally differs from pallet racking, and Herochu optimized every component for long-load dynamics. Unlike roll-formed alternatives built from cold-rolled steel tear-drop components, Herochu employs structural-grade steel with welded column bases and bolted connections at stress points. This hot-rolled construction withstands the dynamic loads imposed when pipe bundles shift during extension and retraction.

Consider typical applications:

Steel Service Centers: Store hot-rolled and cold-finished bars, structural tubing, and seamless pipe in 12-meter lengths. The 5-tonne capacity per arm easily supports bundled stock while the roll-out function eliminates manual handling risks.

Wood Products Distributors: Humongous timber logs and engineered lumber sit securely on extended arms. The permanent stopper prevents cascading failures, and the open-front design allows immediate visual inventory confirmation.

HVAC & Plumbing Wholesalers: Carpet rolls, insulation tubing, and PVC pressure piping organize by diameter and SKU. Quick height adjustments accommodate seasonal inventory fluctuations without reconfiguring entire bays.

Fabrication & Manufacturing: Raw extrusions, aluminum profiles, and pre-cut trusses remain accessible yet protected. The system’s 1,750mm height clears most overhead obstructions while maximizing vertical cube.

Installation: From Delivery to Operation in Hours, Not Days

Facility managers dread storage equipment that arrives as a puzzle of components requiring specialized crews. Herochu ships in pre-assembled modules that bolt together using standard tools. The installation sequence follows a logical progression:

1. Layout & Anchorage: Position the horizontal base plates on your marked floor locations. Anchor bolts (M16×125mm, grade 8.8) secure each base to a minimum 200mm reinforced concrete slab.
2. Upright Integration: Hoist upright columns onto the base plates using a fork truck or overhead crane. Pre-drilled alignment holes guarantee perfect positioning; torque bolts to 180 Nm.
3. Bracing Assembly: Connect horizontal and diagonal brace sets between adjacent uprights. This triangulation eliminates sway and transfers lateral loads to the floor anchors.
4. Arm Installation: Insert tapered arm pins through the upright’s slotted holes. Each arm locks with a spring-loaded detent—no loose hardware to drop or lose.
5. Stopper Integration: Bolt permanent stopper arms to the outermost position on each tier. These stoppers angle upward at 15 degrees, creating a physical barrier that requires deliberate manual release to override.
6. Load Testing: Before commissioning, load each arm to rated capacity and cycle the roll-out mechanism five times. This validates roller bearing function and anchor integrity.

Total installation time for a double-sided 9-meter bay: approximately four hours with two technicians and standard material handling equipment.

Compliance & Certification: Third-Party Validated Performance

Every Herochu cantilever rack carries independent verification. CE marking confirms conformity with European EN 15512 standards for static steel storage systems. UE certification validates welding procedure specifications and material traceability per ISO 3834. ISO 9001:2015 registration governs our entire quality management system—from raw material receipt to final load testing.

These certifications matter because they translate into documented safety factors. Our 5-tonne rated arms undergo testing to 7.5 tonnes (1.5x safety factor). Columns are proof-loaded to 11 tonnes. Roller mechanisms cycle 10,000 times under full load without deformation. When your insurance auditor asks for engineering substantiation, Herochu delivers complete documentation packets.

Calculating Your Exact Cantilever Rack Capacity

Overspecifying wastes capital; underspecifying invites catastrophic failure. Use this straightforward methodology:

Arm Level Capacity: Identify the heaviest single package or bundle you’ll store. Add 15% for dynamic loading during extension. Example: 4,200 kg pipe bundle × 1.15 = 4,830 kg required arm capacity. Specify the HC-G9055 series (5,000 kg rating).

Upright Column Load: Multiply arm capacity by number of tiers. Using the above example: 4,830 kg × 5 tiers = 24,150 kg per column. Our columns rate to 27,215 kg, providing a comfortable margin.

Floor Loading: Divide total column load by the base plate area (600mm × 400mm). For 24,150 kg: 24,150 ÷ 0.24 m² = 100.6 kN/m². Verify your slab’s compressive strength exceeds this value—most industrial concrete (C25/30) supports 150 kN/m² easily.

Reusability: An Asset That Moves With Your Business

Warehouse leases end. Facility layouts evolve. Herochu systems decommission and relocate without leaving your investment behind. The bolted construction disassembles into transportable modules. Upright columns stack horizontally on a flatbed; arms and braces palletize for shipment. We’ve documented clients who’ve redeployed the same cantilever racks across three facilities over twelve years, with only anchor bolt replacement required.

Even light-duty applications benefit. A fabrication shop initially using a 3-tonne system for aluminum extrusions later reinforced the same columns with heavier arms to store steel press brake dies. The core structure remained valid; only the arm components changed. This modular lifespan extends ROI well beyond depreciable asset schedules.

How to Configure Your Herochu Cantilever Rack System

Generic stock systems force compromises. Herochu builds to your specification. To receive an accurate quote and engineered drawing set, provide these five parameters:

1. Height: Maximum vertical clearance from floor to top arm. Our standard columns accommodate 1,550mm to 2,000mm heights; custom heights available to 3,500mm.
2. Depth/Width: Horizontal distance from wall (single-sided) or centerline (double-sided) to outer arm tip. Standard depths: 800mm, 1,000mm, 1,200mm, 1,500mm.
3. Arm Length: Distance from upright column face to arm end. Longer arms increase capacity but reduce density. We recommend arm length = bundle diameter + 200mm safety margin.
4. Number of Tiers: Count of active storage levels. Our 4+1 configuration provides four primary arms plus one assistance tier for loading support. Add tiers up to eight levels for maximum cube utilization.
5. Load Profile: Specify maximum weight per bundle and material type (steel, timber, plastic). This determines arm gauge and roller bearing specification.

Submit these details through our configuration portal, and our engineering team returns a certified drawing package, anchor layout, and firm quote within 24 hours.

Maintenance & Service Life: Decades of Reliable Operation

Roll-out mechanisms intimidate some maintenance managers, but Herochu’s design prioritizes accessibility. Grease nipples on each roller bearing allow lubrication without disassembly. Annual inspection requires only 30 minutes per bay: check anchor bolt torque, inspect arm pins for wear, and cycle each extension to listen for bearing noise. Replace roller bearings every 50,000 cycles—approximately 15 years in a two-shift operation.

The powder-coated finish exceeds ISO 12944-2 C3 corrosion standards, suitable for unheated warehouses in coastal or industrial atmospheres. For aggressive environments (fertilizer storage, chemical processing), specify hot-dip galvanized finish at order.

Final Analysis: Why Herochu Solves the Long-Length Storage Paradox

Warehouse operators face a binary choice: either dedicate excessive floor space to long materials or invest in dense storage that complicates retrieval. The Herochu roll-out cantilever pipe rack dissolves this false dichotomy. It packs 12-meter steel pipe into a 3.3-meter wide footprint while delivering direct fork access to every bundle. Starting at $3,099, the system pays for itself in reclaimed floor space alone—typically 150+ square meters per bay that converts to revenue-generating pallet positions.

CE, UE, and ISO 9001 certifications provide audit-ready compliance. Roll-formed cantilever racks might cost less initially, but their limited adjustability and lower load ratings often necessitate replacement within five years. Herochu’s structural construction functions reliably for decades, across multiple facility configurations, with load ratings that accommodate business growth rather than limiting it.

Stop treating long-length inventory as a necessary evil that disrupts warehouse flow. Configure your Herochu roll-out cantilever rack system today. Provide your height, depth, arm length, and tier requirements, and we’ll engineer a solution that reclaims your vertical space, accelerates material handling, and validates your investment with third-party certified performance.