Beyond Storage: The Fully Automated Production Unit

The Herochu Two Tower System isn’t just a warehouse; it’s the intelligent material hub of an integrated manufacturing cell. The complete solution typically comprises:

1. Two Tower Plate Storage Warehouse: The central high-density storage core.
2. Bilateral Gantry Truss: Provides the robust overhead framework for precise material movement.
3. Loading Truss Manipulator: Automates the transfer of plates into storage (from forklift/crane).
4. Unloading Truss Manipulator: Automates the retrieval and precise positioning of plates onto the…
5. Double-Layer Finished Material Truck: Transports plates efficiently to the…
6. Laser Cutting Machine: The primary downstream processing station.
7. PLC Control System + Touch Screen: The central intelligence managing the entire workflow seamlessly.

This integrated unit eliminates manual plate handling between storage and the laser cutter, creating a continuous, automated flow that dramatically boosts throughput and consistency.

Unmatched Storage Density & Intelligent Material Flow

The innovative double-tower design is fundamental to its efficiency:

• Double the Capacity: Achieves approximately twice the storage density of single-tower systems within the same footprint, freeing up valuable production floor space.
• Centralized Discharging Efficiency: A single, powerful electric unloading truss manipulator serves both storage towers simultaneously, maximizing equipment utilization and minimizing capital investment.
• Flexible Material Presentation: Supports side and rear discharging options, allowing optimal integration with your laser cutter’s loading mechanism and workshop layout.
• Dual Loading Flexibility: Accommodates real-world logistics with both forklift and overhead crane feeding options for bringing raw plates into the system.

Automation, Precision, and Control: The Herochu Advantage

Intelligence is built into every aspect:

• Automated Put-Away & Retrieval: The system autonomously stores incoming plates and retrieves specific plates on demand for production, eliminating manual searching and handling.
• Integrated Weight Detection: Automatically weighs each plate upon entry, providing critical data for inventory management, production planning, and quality control.
• Centralized PLC & Intuitive HMI: Controlled by a robust Programmable Logic Controller (PLC) with a user-friendly Touch Screen interface. This ensures:
  • Precise, repeatable movements.
  • Comprehensive safety interlocking.
  • Operational logging and diagnostics.
  • Easy scheduling and job management.
• Precision Movement: High-quality components ensure smooth and accurate plate handling throughout the cell.

Engineered for Heavy-Duty Performance and Longevity

Built to withstand the rigors of 24/7 industrial sheet metal processing:

• Exceptional Load Capacity: Handles weights from 100 kg up to an impressive 5000 kg per layer, accommodating everything from thin gauge aluminum to thick steel plate.
• Optimized Vertical Storage: Configurable with 5+ layers (customizable based on needs and ceiling height), maximizing vertical cube utilization.
• Robust Construction & Surface Protection: Critical structural components feature zinc galvanized surface treatment for superior corrosion resistance and extended service life in demanding environments.
• Automatic Operation: Designed for fully automated material flow within the production cell.

Certified Safety and Quality: Your Operational Foundation

Herochu prioritizes safety and reliability:

• CE & UE Certified: Guarantees compliance with stringent European safety, health, and environmental directives for machinery.
• ISO 9001 Certified: Ensures consistent quality throughout design, manufacturing, and quality control processes.
• PLC-Integrated Safety: Comprehensive safety features (sensors, interlocks, emergency stops) are hardwired and programmed into the PLC, protecting personnel and equipment.

Customization: Tailoring the Automated Future to Your Workshop

Herochu’s strength lies in bespoke engineering:

• Model Flexibility: Available in standard footprints (Model Numbers: 3015, 4015, 4020, 6015, 6020, 6025) to suit common plate sizes and laser bed dimensions.
• Workshop-Specific Engineering: We design the entire unit – towers, trusses, manipulators, and integration – to fit your specific factory layout, ceiling height, existing equipment, and workflow.
• Scalable Investment: Customized automated storage and production cells start from $9,988, providing a clear entry point based on your capacity requirements and automation goals.

Herochu Automatic Two Tower Storage: Core Specifications

Delivering Tangible ROI: The Bottom-Line Benefits

Investing in the Herochu Two Tower Automated Warehouse System translates directly into competitive advantage:

• Slash Labor Costs: Eliminate manual plate handling, loading, and retrieval for storage and laser cutting.
• Minimize Material Damage: Automated handling prevents costly scratches, dents, and edge damage common with forklifts and manual methods.
• Maximize Machine Uptime: Reduce laser cutter idle time waiting for materials; continuous automated feeding.
• Double Storage Capacity: Store significantly more material without expanding your facility footprint.
• Optimize Floor Space: Free up valuable production area previously used for racks or staging.
• Enhance Production Speed: Dramatically faster material flow from storage to the laser cutter.
• Improve Inventory Control: Automated weight logging and precise plate tracking.
• Boost Workplace Safety: Remove workers from high-risk lifting and transport operations.
• Ensure Consistent Quality: Precise, gentle handling protects material integrity.

Embrace the Future of Sheet Metal Fabrication with Herochu

The Herochu Automatic Two Tower Plate Storage Warehouse is more than equipment; it’s a strategic investment in transforming your sheet metal processing into a seamless, high-speed, automated production unit. By integrating intelligent storage, precision material handling, and laser cutting, you unlock unprecedented levels of efficiency, quality, and cost control.

Ready to automate your sheet metal workflow and become a leader in lean manufacturing? Contact Herochu today for a personalized consultation. Discover how our customized, certified Two Tower Storage System, integrated into a complete production cell starting from $9,988, can revolutionize your productivity, capacity, and profitability. Request a quote and see the future of fabrication.

The twin tower material warehouse stores a large amount of steel plates and has fully automated storage and retrieval

Automated Sheet Metal Storage Systems/Sheet metal warehouse #storagesolutions #lasercutting #storagerackmanufacturers

It can achieve centralized and three-dimensional storage of plates, automatically detect the weight, automatically put materials into storage and take them out of storage. It is controlled by PLC and touch screen, which is safe and efficient, has a large load-bearing capacity, and features two loading modes including forklift and overhead crane. What’s more, it doubles the storage capacity. One electric discharging device can serve two material warehouses, and it can realize side and rear discharging. It can effectively ensure the product quality, improve the production efficiency and reduce the production cost.

In today’s fast-paced metal fabrication industry, efficient material handling can make or break your productivity. The HEROCHU plate storage warehouse system provides an innovative solution that maximizes space utilization while ensuring quick, organized access to your sheet metal inventory. This comprehensive guide explores how our customizable storage systems can transform your workshop operations.

Space-Saving Design for Maximum Efficiency

Compact Yet High-Capacity Storage

Our plate storage warehouse systems are engineered to:

• Store sheet metal packages in minimal floor space
• Offer vertical storage solutions from 1.8m to 5m in height
• Accommodate weights from 500kg to 5000kg per shelf
• Maintain perfect organization of all sheet metal inventory

Customizable Storage Dimensions

We manufacture systems to perfectly fit your specific sheet sizes, including standard dimensions:

• 2000×1000mm to 6000×2000mm
• Custom sizes available for unique requirements
• Flexible shelf configurations for mixed material storage

Advanced Features for Modern Workshops

Dual-Level Storage System

Our innovative design combines:

• Sliding lower shelves for frequent-access materials
• Upper container storage for bulk sheet metal packages
• Optional motorized levels for heavy-duty applications

Material Versatility

The HEROCHU system accommodates:

• Raw steel sheets in various alloys
• Finished metal components
• Specialty metals and alloys
• Work-in-progress pieces

Operational Benefits That Boost Productivity

Streamlined Material Handling

• 80% faster sheet retrieval compared to traditional storage
• Eliminates searching time with organized vertical storage
• Reduces handling damage with secure cassette storage

Enhanced Workplace Safety

• Minimizes forklift traffic in work areas
• Reduces manual handling risks
• Prevents sheet metal edge injuries with secure storage

Customization Options for Specific Needs

Motorization Solutions

• Level-by-level motorization for heavy packages
• Automated retrieval systems available
• Integration with existing material handling equipment

Specialized Storage Configurations

• Upper warehouse additions for expanded capacity
• Mixed-material shelving solutions
• Remnant storage systems for efficient scrap management

Industry Applications

Metal Fabrication Shops

• Ideal for laser cutting operations
• Perfect for press brake feeding
• Excellent for welding preparation areas

Large-Scale Manufacturing

• Automotive panel storage
• Aerospace component organization
• Heavy equipment manufacturing

Job Shops and Contract Manufacturers

• Flexible for varying job requirements
• Adaptable to changing material needs
• Efficient for small-space operations

Return on Investment Considerations

Space Utilization Savings

• Up to 60% more storage in same floor area
• Reduced facility costs through vertical storage
• Lower real estate requirements for same capacity

Labor Efficiency Gains

• 50% less time spent retrieving materials
• Reduced staffing needs for material handling
• Lower training requirements for simple system

Implementation Process

Needs Assessment

• On-site evaluation of current storage
• Analysis of material flow patterns
• Identification of pain points

Custom Design Phase

• CAD modeling of proposed solution
• Weight capacity calculations
• Traffic flow optimization

Installation and Training

• Professional system installation
• Operator training programs
• Ongoing support availability

Conclusion: Transform Your Metal Storage Today

The HEROCHU plate storage warehouse system represents the next generation in sheet metal organization. By implementing this solution, you’ll benefit from:

✔ Dramatic space savings in your facility
✔ Faster material access for all operators
✔ Improved workplace safety through better organization
✔ Custom configurations for your exact needs
✔ Quick ROI through operational efficiencies

Ready to revolutionize your sheet metal storage? Contact our engineering team today for a custom-designed solution that will optimize your workshop’s material handling workflow. Our experts will analyze your specific requirements and develop a storage system that maximizes your operational efficiency while minimizing your floor space requirements.

With years of experience in metal fabrication storage solutions, we understand the unique challenges of sheet metal handling. Let us show you how our innovative plate storage warehouse can transform your material management processes and give your business a competitive edge in today’s demanding market.

　　Challenges in Modern Warehouse Management

　　Since its founding in 2002, Anhui Jinglv Environment Technology Co., Ltd. has emerged as a key player in China’s environmental sector, operating across 21 provinces and over 120 cities. However, rapid expansion has exposed critical inefficiencies in its warehousing systems. The company’s production of sanitation equipment relies on bulky metal components, specialized tools, and raw materials, creating storage complexities. Conventional shelving solutions consume excessive floor space while offering slow retrieval speeds, disrupting manufacturing workflows. Poor inventory organization further compounds these issues, leading to wasted labor hours and operational bottlenecks.

　　A Strategic Partnership with Storage Experts

　　Jinan Constant Storage Machinery Manufacturing Co., Ltd. specializes in cutting-edge warehousing solutions, from R&D to installation. Operating from an 8,000 sqm ISO 9001-certified facility with 100+ skilled workers, the company enforces rigorous 6S management protocols to exceed industry quality benchmarks. Its 10-member engineering team holds multiple patents, enabling continuous innovation tailored to client needs. Additionally, Constant Storage offers end-to-end smart shelving services, ensuring seamless deployment and long-term operational support.

　　Maximizing Storage Density with Adaptive Design

　　Constant Storage’s telescopic cantilever shelving introduces a breakthrough in space optimization. Engineered for variable-length items like cleaning brushes and metal piping, its adjustable arms dynamically accommodate diverse loads. Unlike static shelving, this retractable mechanism increases storage capacity by up to 40%, transforming constrained warehouses into high-efficiency hubs.

　　Streamlined Operations Through Automation

　　The system’s motorized extension feature allows single-operator control via handheld remote, slashing retrieval times by 60%. At Anhui Jinglv’s facilities, this agility minimizes production downtime and reduces reliance on specialized labor. Intuitive controls also cut onboarding time for new staff, delivering faster ROI.

　　Precision Inventory Control

　　Each cantilever integrates RFID-compatible labeling, enabling real-time tracking. Warehouse teams now locate items within seconds, eliminating misplacement risks. Constructed from reinforced steel with anti-vibration safeguards, the shelves ensure zero product damage—a critical advantage for high-value components.

　　Future-Ready Customization

　　Constant Storage conducted a thorough audit of Anhui Jinglv’s workflows before designing modular shelving with scalable configurations. Load ratings, dimensions, and layout were precision-matched to current needs while incorporating 15% surplus capacity for growth. This forward-thinking approach future-proofs the investment.

　　Tangible Productivity Gains

　　Post-implementation metrics reveal a 35% surge in output, with line stoppages dropping by 80%. Inventory accuracy reached 99.7%, and monthly labor costs fell sharply. Beyond solving immediate storage pain points, the system lays the groundwork for Industry 4.0 integration through its smart-ready architecture.