When bundles of bar, tube, profile or rod lie scattered across the shop floor, valuable cubic metres are lost and retrieval times grow exponentially. Herochu’s Automatic Long Bars Storage System replaces random stacking with a rail-guided, gantry-served honeycomb rack that can cut floor-space demand by up to 60 % and slash handling times by 75 %. Built for single or bundled stock from 6 m to 12 m long, the solution is engineered for heavy-duty loads yet starts at a mid-market price of US $12 000 for a custom-configured bay.

System architecture at a glance

• Gantry loading/unloading bridge
Travels on a single linear guide rail, positioning pick-up or set-down to ±2 mm. Vertical lifting speed 9 m/min, horizontal shuttle speed 12 m/min keeps pace with saw lines and CNC centres.

• Modular rack matrix
Each 600 mm × 500 mm storage cell accepts one layer of material. Layer count and bay length are scalable to match building height and crane envelope.

• Chain-drive transmission
Low-maintenance, oil-bath chain delivers smooth, jerk-free motion and 100 % duty cycle capability.

• 3 t rated cells, 50 t+ total bay load
Frames are robot-welded from Q355B structural steel, then powder-coated for corrosion resistance.

Core advantages for plant managers

1. One-aisle concept
   A single service corridor serves the entire rack block, releasing aisle space for production or additional machines.
2. Rapid, crane-free handling
   The gantry bridge does the lifting; forklift traffic is eliminated, improving safety and reducing fleet size.
3. 100 % traceability
   Optional WMS integration assigns each bar a unique cell address; inventory is updated in real time.
4. Future-proof modularity
   Add extra bays or extend rack length without dismantling existing components—ideal for growing businesses.
5. Energy-smart operation
   Variable-frequency drives and regenerative braking cut power consumption versus conventional lift trucks.

Technical specification summary

Installation & commissioning

Herochu supplies the system in pre-bolted modules with factory-tested electrics. A two-person crew can commission a six-bay rack inside two shifts. The scope includes:

• Floor rail anchoring templates and epoxy grout kit
• Pre-wired control cubicle with VFD and Ethernet port
• On-site calibration of travel, lifting and safety sensors
• Operator training and two-year structural warranty
• Lifetime remote diagnostics via secure VPN

Typical ROI profile

Customers report payback in 12–18 months through:

• 60 % reduction of floor space → avoided building expansion
• 75 % faster material change-over → higher machine uptime
• 30 % lower labour cost (fewer forklift hours)
• Near-zero product damage thanks to controlled handling

Next step

Send your warehouse layout and load list for a free 3-D proposal. Minimum order is one bay; bespoke configurations start at US $12 000 ex-works. From initial survey to final commissioning, Herochu’s professional design team ensures your Automatic Long Bars Storage System delivers measurable productivity gains on day one.

Tired of wrestling with messy piles of steel pipes or struggling with inefficient manual storage? Herochu’s automated storage systems for long goods are transforming how industries handle lengthy materials. Our smart storage solutions aren’t just racks – they’re complete storage ecosystems designed to maximize your workspace while keeping materials accessible and protected.

Custom-Built for Heavy-Duty Performance

At the heart of our system lies a robust gantry loading/unloading system that works seamlessly with our:

• Heavy-duty pipe storage racks
• Cantilever storage racks (perfect for awkward lengths)
• Bar and sheet storage racks
• Modular pipe racks and storage systems

The secret sauce? Our high-load-bearing structure (3T per layer!) combines industrial-strength durability with customizable configurations. Whether you’re storing single pipes or bundled profiles, our systems adapt to your specific needs. Choose your number of floors and storage units – we’ll build it to match your factory layout.

Precision Engineering You Can Trust

Every millimeter matters in industrial storage. That’s why our systems feature: ✔ 6000mm standard length (custom lengths available) ✔ 600×500mm grid sizing for optimal organization ✔ Lightning-fast 12m/min in/out speed ✔ Smooth 9m/min vertical lifting via chain drive ✔ Ultra-stable linear guide rail + chain movement

The numbers speak for themselves – we’ve engineered out the inefficiencies of traditional storage methods. No more wasted time hunting for materials or dealing with storage-related bottlenecks in your production line.

Why Choose Herochu’s Automated Storage?

1. Space Maximization: Vertical storage means you utilize previously wasted overhead space
2. Time Savings: Automated retrieval cuts material handling time by up to 70%
3. Damage Prevention: No more scratched pipes or dented bars from improper stacking
4. Inventory Control: Know exactly what you have and where it’s located
5. Future-Proof Design: Easily expandable as your business grows

Real-World Applications

Our clients across manufacturing, construction, and logistics sectors use these systems for:

• Construction material yards
• Steel service centers
• Pipe distribution warehouses
• Automotive component storage
• Industrial raw material management

The Herochu Difference

While others offer simple pipe storage racks, we deliver complete automated storage systems. From the heavy-duty structural framework to the precision chain drive mechanisms, every component is designed for industrial-grade performance. Our cantilever storage rack options particularly shine when handling extra-long or irregularly shaped materials.

Ready to Upgrade Your Storage?

Stop losing time and money to inefficient storage methods. Herochu’s automated storage systems for long goods represent the next evolution in industrial organization. Contact our team today to discuss a customized solution for your facility – because your materials deserve better than being piled in a corner.

At the core of Herochu’s automated storage system is its innovative vertical lift motion technology. Unlike traditional horizontal storage solutions that consume vast floor areas, this system operates on a vertical principle, bringing shelves with goods directly to the operator in a sequential manner. This eliminates the need for workers to navigate through crowded storage areas or manually retrieve heavy items, significantly reducing physical strain and minimizing the risk of accidents. Whether handling sheet metal, pipes, long-bars, or bulky tools, the vertical lift mechanism ensures that every stored item is accessible with minimal effort, streamlining workflow and boosting productivity.​

One of the standout features of Herochu’s offering is its Double Tower design for sheet metal storage—a game-changer for facilities seeking maximum space efficiency. This automated double storage system utilizes two separate columns to store goods, effectively doubling storage capacity without expanding the system’s footprint. By utilizing vertical space instead of horizontal, the Double Tower recovers valuable floor space that can be repurposed for production, assembly, or other critical operations. This space-saving advantage is particularly valuable in modern facilities where real estate is at a premium.​

The Double Tower design doesn’t just save space—it enhances accessibility. With access points located on both sides of the system, loading and unloading bulky items becomes far more convenient and efficient. Operators can retrieve or store sheet metal from either side, reducing maneuvering time and eliminating bottlenecks in busy work environments. This dual-access feature is especially beneficial for high-volume facilities where quick material turnover is essential to meeting production deadlines.​

Herochu’s automated sheet metal storage systems are built to handle heavy loads with ease. Each shelf can support weights of up to 8000 kg and accommodate items up to 12 meters in length, making them ideal for storing a wide range of materials. From large sheet metal panels and thick metal plates to long pipes, rods, and heavy molds, these systems provide a secure storage solution for even the most challenging industrial components. This versatility ensures that facilities can consolidate their storage needs into a single, efficient system, eliminating the need for multiple storage solutions.​

Beyond efficiency and capacity, Herochu’s systems prioritize goods protection and workplace safety. Sheet metal and other susceptible components are often prone to damage during storage—whether from moisture, collisions, or improper handling. The automated storage system addresses this by providing secure, organized storage that protects materials from environmental factors and physical harm, reducing losses and minimizing waste. Additionally, by automating heavy lifting and retrieval, the system significantly improves working conditions, lowering the risk of musculoskeletal injuries and creating a safer workplace for employees.​

Easy access to stored components is a key benefit that shouldn’t be overlooked. With Herochu’s automated system, operators can quickly locate and retrieve any item using intuitive controls, reducing search times and minimizing downtime. This level of organization also enhances inventory management, allowing facilities to track stock levels accurately and avoid overstocking or stockouts. Whether it’s a small metal component or a large sheet metal panel, the system ensures that every item is stored logically and accessible on demand.​

In industries where efficiency, safety, and space optimization are paramount, Herochu’s automated sheet metal storage systems stand out as an indispensable solution. The combination of vertical lift technology, Double Tower design, heavy-load capacity, and dual-access points makes these systems a versatile choice for modern manufacturing facilities. By investing in Herochu’s automated storage solutions, businesses can transform their storage processes, reduce costs, and create a more productive and safer working environment. For those looking to revolutionize their industrial storage, Herochu delivers innovation that drives results.

In today’s fast-paced manufacturing environment, efficient storage and retrieval of long goods like metal profiles, pipes, and structural beams are critical for maintaining productivity. Herochu’s Automated Storage Systems for Long Goods represent a breakthrough in industrial warehousing, combining high-density storage, intelligent automation, and heavy-duty performance to transform your material handling operations.

Why Choose Automated Storage for Long Goods?

Traditional storage methods for lengthy materials face multiple challenges:

• Wasted floor space from horizontal stacking
• Labor-intensive manual handling
• Safety risks when moving heavy profiles
• Inefficient inventory tracking

Herochu’s automated solution eliminates these issues with:
✅ Vertical 3D storage maximizing space utilization
✅ Fully automated retrieval reducing labor costs
✅ 3000kg per-bin capacity handling industrial-scale loads
✅ Smart inventory management for precise tracking

System Overview: Advanced Engineering for Heavy-Duty Performance

1. Double-Tower Storage Configuration

• 17-layer feed tower + 19-layer main tower (36 total locations)
• 470mm bin height accommodates profiles up to:
  • 220mm diameter
  • 6000mm length
• 3000kg load capacity per bin (single or bundled profiles)

2. Robust Structural Design

• Heavy-duty gantry system for loading/unloading
• Reinforced material racks with customizable layouts
• Linear guide rails + chain drive for smooth operation

3. High-Speed Automated Handling

• Vertical lifting speed: 9m/min
• Inlet/outlet speed: 12m/min
• 600×500mm storage grids (customizable quantity)

Key Benefits for Industrial Operations

✔ Space Optimization

• Vertical storage saves 60-70% floor space vs traditional methods
• Customizable tower height to match facility constraints

✔ Productivity Boost

• Automated retrieval eliminates manual searching
• 9m/min vertical speed ensures rapid access
• Continuous operation with dual-tower design

✔ Heavy-Duty Performance

• 3T per-bin capacity handles industrial materials
• Durable chain drive system for long-term reliability
• Weather-resistant construction for harsh environments

✔ Operational Safety

• Guarded movement paths prevent accidents
• Automatic load monitoring prevents overloading
• Emergency stop systems ensure fail-safe operation

Technical Specifications

Customizable Solutions for Diverse Industries

Herochu’s systems adapt to various industrial needs:

• Steel service centers (beam storage)
• Pipe distributors (long tube handling)
• Aluminum extrusion plants
• Construction material warehouses

Custom configuration options include:

• Bin quantity adjustments
• Layer height modifications
• Specialized rack designs
• Integration with existing MES/WMS

Smart Features for Modern Warehousing

1. Automated Inventory Tracking

• RFID/barcode scanning for real-time tracking
• Digital twin integration for virtual monitoring

2. Intelligent Retrieval Logic

• FIFO/FILO system selection
• Priority access for urgent materials

3. Predictive Maintenance

• Vibration sensors for chain drive monitoring
• Automated lubrication systems

Case Study: Transforming a Steel Service Center

A European steel distributor implemented Herochu’s system to:

• Increase storage capacity by 300% in same footprint
• Reduce retrieval time from 15 to 3 minutes
• Cut labor costs by 40%
• Eliminate material damage from manual handling

Conclusion: The Smart Choice for Long Goods Storage

Herochu’s Automated Storage Systems deliver:
🔹 Unmatched space efficiency with vertical 3D design
🔹 Industrial-grade 3T capacity per storage bin
🔹 Lightning-fast 12m/min retrieval
🔹 Future-proof customization options

Upgrade your material handling today with Herochu’s engineered storage solutions!