Herochu Smart Automatic Loading and Unloading Solution for Plates: Heavy-Duty Truss Robot Automation
For workshops stuck in manual plate handling—where lifting heavy sheets eats into productivity, repetitive tasks lead to errors, and safety risks linger—Herochu’s Smart Automatic Loading and Unloading Solution is a transformative upgrade. Built around a heavy-duty upright cantilever single-arm truss robotics gantry system, this automation cuts down on manual labor, boosts precision to ±0.1mm, and adapts to everything from CNC machine tool feeding to industrial stacking. Starting at $35,000, fully customizable, and backed by CE, UE, and ISO 9001 certifications, it’s not just a tool—it’s a way to future-proof your production line.
What Is a Truss Robot, and Why Does It Matter for Plate Handling?
You might hear it called a truss manipulator or gantry robot—but whatever the name, Herochu’s truss system is engineered for one job: making plate loading/unloading faster, safer, and more consistent. At its core, it’s a linear motion unit built on a Cartesian coordinate system, with options for 2-axis (XZ), 3-axis (XYZ), or 4-axis (XYZR) setups—so you can match the robot’s movement to your specific workflow.
The robot’s body is no afterthought. We use either high-strength aluminum alloy or rectangular tube, paired with components like linear guides, heavy-duty roller guides, rack and pinion, or ball screws—all chosen for durability. Every frame undergoes finite element analysis, with modular cross-section design to ensure it maintains high strength and precision even after years of heavy use. We’ve also refined the motion unit structure and guide rail selection to minimize noise, boost load capacity, and cut down on maintenance—so the robot keeps running smoothly, even in 24/7 operations.
For plate handling, this translates to zero more strained muscles from lifting 50kg to 3000kg sheets (that’s the Z-axis end load range) and zero more misalignments that ruin a CNC cut. The truss robot moves with the kind of consistency no human can match—and it never gets tired.
The Advantages That Transform Workflows
Manual plate handling is a bottleneck. Herochu’s automatic solution smashes that bottleneck with advantages tailored to industrial needs:
Precision That Eliminates Waste
Every component is chosen for accuracy. The truss is driven by a precision planetary reducer and high-precision rack and pinion—so it moves quietly, stays stable, and hits a repetitive positioning accuracy of ±0.1mm. For CNC machines like shearing machines, bending machines, or punch presses, that means plates are always aligned perfectly. No more scrapped parts because a sheet was off by a millimeter. No more rework. Just consistent, high-quality output, every time.
Flexibility to Fit Your Workshop
This isn’t a “one-size-fits-all” system. We build truss robots to your specs:
- Travel Range: Need a long track to cover multiple machines? We customize long travel lengths—no wasted space, no limited reach.
- Control: Operate the robot individually for simple tasks, or link it to your on-site equipment (like CNC machines or conveyors) for full linkage. The control core uses either a PLC or robot control system, with a human-machine interface (HMI) that’s easy to learn—even for team members new to automation.
- Functionality: The powerful teaching program adapts to whatever you need: handling plates between stations, transplanting materials, loading/unloading CNC tools, or palletizing finished products. No need to buy separate robots for separate jobs—this one does it all.
Low Maintenance, High Reliability
Workshops can’t afford downtime. That’s why we built this system to be tough:
- Finite element analysis ensures the fixed structure can handle heavy loads without bending or breaking.
- The automatic solid-state centralized lubrication system uses 定量 (quantitative) grease to keep every moving part—linear guides, heavy-duty rollers, rack and pinion, ball screws—fully lubricated. No more manual greasing, no more premature wear. It’s efficient, energy-saving, and designed for “maintenance-free for life” performance.
- Low failure rate: Simple structure, high-quality components, and rigorous testing mean fewer breakdowns. And when you do need support, the system is easy to troubleshoot—so you’re back up and running fast.
Speed That Boosts Output
Time is money, and this robot saves plenty of both. The X-axis max speed hits 1m/s to 1.5m/s, with acceleration of 0.5-1m/s² and an acceleration time of just 1 second. That means faster loading, faster unloading, and shorter cycle times. For a workshop running multiple shifts, those seconds add up to more plates processed per day—and more revenue for your business.
Who Benefits? Every Industry That Handles Plates
Herochu’s Smart Automatic Loading and Unloading Solution isn’t limited to one sector. It’s designed to solve plate-handling problems across industries:
CNC Machine Tool Industry
If you run shearing machines, bending machines, punch presses, or machining centers, this robot is a game-changer. It loads raw plates into the machine and unloads finished parts—without human intervention. That frees up your team to focus on quality control or more skilled tasks, while the robot handles the repetitive lifting.
Welding Applications
For arc welding, resistance welding, or laser welding, the system integrates seamlessly with industrial robots, welding equipment, and sensing systems. It positions plates with pinpoint accuracy, ensuring consistent welds every time. Plus, it works with exhaust and dust removal systems to keep your workspace safe—no more workers breathing in fumes while holding plates.
Stacking & Unstacking
In the chemical, appliance, food, or military industries, palletizing heavy plate products is backbreaking work. The truss robot handles it effortlessly—stacking plates neatly on pallets, unstacking raw materials, and moving loads without damage. It’s faster than manual labor and eliminates the risk of dropped or broken products.
Spray Applications
Automotive, digital 3C, ceramic, and furniture workshops rely on precise spraying. The robot moves plates through spray booths at a steady speed, ensuring even coverage. No more uneven coats from shaky hands—just professional, consistent results that meet quality standards.
Technical Specs: Built for Heavy-Duty Use
Herochu’s single-arm truss system is engineered to handle the toughest plate-handling jobs. Here’s what you can expect:
- Z-Axis End Load: 50kg to 3000kg—so it works for light aluminum sheets or heavy steel plates.
- Motor Brand: Shimpo or other top-tier robotics servo motors—reliable, powerful, and designed for continuous use.
- X Max Speed: 1m/s to 1.5m/s—fast enough to keep up with high-volume production.
- Acceleration: 0.5-1m/s² with 1s acceleration time—quick to reach full speed, no lag.
- Repetitive Positioning Accuracy: ±0.1mm—precision you can trust for critical tasks.
- Lubrication: Automatic solid-state centralized system—keeps parts running smoothly, no manual maintenance.
Why Choose Herochu?
Certifications matter. Our Smart Automatic Loading and Unloading Solution is CE, UE, and ISO 9001 certified—so you know it meets global standards for safety, quality, and performance. But we don’t stop at certifications:
- Customization: We don’t force you to adapt to our robot—we build the robot to adapt to you. Tell us your workshop size, plate dimensions, and workflow, and we’ll design a system that fits.
- Value: Starting at $35,000, this is an investment that pays for itself. Faster production, less waste, lower labor costs, and fewer accidents—all add up to a quick ROI.
- Support: Our team is here to help from design to installation to maintenance. We’ll train your staff on the HMI, troubleshoot any issues, and ensure the robot integrates smoothly with your existing equipment.
Ready to Automate Your Plate Handling?
If manual plate loading/unloading is slowing you down, risking safety, or ruining quality, it’s time to switch to Herochu’s Smart Automatic Solution. Whether you need a 2-axis system for simple CNC loading or a 4-axis robot for complex welding tasks, we’ll build it to your specs.
Contact us today to discuss your needs: tell us your plate size, load capacity, and workflow, and we’ll create a custom quote. With Herochu, automation isn’t just for big factories—it’s for any workshop that wants to work smarter, safer, and more efficiently.
