Storage racks for sheet metal
In high-intensity fabrication environments where every square foot of floor space and every minute of machine downtime directly impacts profitability, Herochu’s heavy-duty sheet metal storage racks represent a paradigm shift. These aren’t just static storage units – they’re dynamic material handling systems engineered to optimize workflow efficiency while maintaining uncompromising safety standards.
Storage racks for sheet metal
Herochu Heavy-Duty Sheet Metal Storage Racks: Precision Engineering for Modern Fabrication
In high-intensity fabrication environments where every square foot of floor space and every minute of machine downtime directly impacts profitability, Herochu’s heavy-duty sheet metal storage racks represent a paradigm shift. These aren’t just static storage units – they’re dynamic material handling systems engineered to optimize workflow efficiency while maintaining uncompromising safety standards.
Certified Engineering Excellence
Herochu storage systems bear the CE, UE, and ISO 9001 certifications – marks of quality assurance that translate to:
- Structural integrity tested beyond operational limits
- Precision manufacturing with tolerances measured in millimeters
- Long-term reliability backed by rigorous quality control protocols
Core Product Specifications
HC-B Series Technical Breakdown
| Model | Plate Size (mm) | Load Capacity | Layers | Clearance Range (in) | External Dimensions (L×H×W mm) |
|---|---|---|---|---|---|
| HC-B3015-63 | 3000×1500 | 3t | 5+1 | 5 7/8 – 15 9/32 | 4505×2280×2500 |
| HC-B4015-63 | 4000×1500 | 3t | 5+1 | 6505×2280×2500 | |
| HC-B4020-65 | 4000×2000 | 5t | 5+1 | 4505×2280×2000 | |
| HC-B6020-66 | 6000×2000 | 6t | 5+1 | 3505×2280×2000 |
Key Engineering Features
-
All-Welded Construction
- Continuous weld seams eliminate weak points
- Load-bearing joints undergo non-destructive testing
- Redundancy built into critical stress points
-
Dynamic Load Distribution
-
Ergonomic Accessibility
- 355mm ground clearance for material handlers
- 3515-4015mm width when doors open
- s220mm available height for partition layers
Customization Framework
Herochu’s modular design philosophy allows for:
- Size Adaptability: Rack lengths from 2.5m to 6m
- Layer Configuration: 4-8 shelf options with adjustable clearances
- Load Specialization: 2t-6t per layer capacity
- Color Customization: RAL color chart matching
- Surface Treatment Options:
- Standard powder coating (60μm thickness)
- Enhanced corrosion protection for coastal environments
- ESD-safe coatings for electronics fabrication
Operational Advantages
Time-Saving Innovations
- Crane-Compatible Loading: Overhead crane integration reduces material changeover time by 40%
- Zero-Forklift Design: Eliminates dependency on material handlers during sheet transitions
- Proximity Storage: Workspace integration with shears, lasers, and turret punches
Space Optimization
- Vertical Density: 7ft standard height maximizes cubic utilization
- Aisle Space Reduction: 30% less space than conventional storage
- Modular Expansion: Additional units seamlessly integrate with existing systems
Safety Enhancements
- Ergonomic Handling: eliminates manhandling of 3t+ sheets
- Stability Features:
- Anti-tip locking mechanisms
- Grounding points for ESD protection
- Load indicator systems
Material Science Breakthroughs
Advanced Steel Composites
- High-Strength Low-Alloy (HSLA) Steel: 20% stronger than conventional carbon steel
- Corrosion-Resistant Coatings:
- Zinc-rich primer base layer
- Polyester topcoat with UV inhibitors
- Optional galvanized steel components
Surface Engineering
- Powder Coating Process:
- Electrostatic application ensures even coverage
- Curing at 200°C creates molecular-level adhesion
- Impact resistance tested per ASTM D2794
Installation & Maintenance
Site Preparation
- Floor Requirements:
- Minimum concrete PSI rating of 3,500
- Levelness tolerance of ±3mm per meter
- Anchorage points for seismic zones
Assembly Protocol
-
Unpacking Verification:
- Check against packing list (HC-B3015-63 includes 12 major components)
- Visual inspection for transit damage
-
Structural Assembly:
- Bottom frame installation with torque-controlled fasteners
- Vertical upright alignment using laser levels
- Shelf integration with shear pins
-
Operational Testing:
- 125% load test for safety verification
- Roller bearing functionality check
- Door travel test
Maintenance Schedule
- Daily: Visual inspection for structural integrity
- Monthly: Bearing lubrication per ISO 6743-4
- Annually: Full load testing and recertification
Industry-Specific Applications
Automotive Fabrication
- Body panel storage with edge protection
- Just-in-time material delivery integration
- RFID tracking compatibility
Aerospace Components
- Aluminum sheet storage with ESD protection
- Cleanroom environment compatibility
- Traceability labeling system
Construction Metalwork
- Weather-resistant outdoor storage
- High-cycle durability testing
- Fast-access work-in-progress storage
Competitive Differentiation
vs. Conventional Storage
| Feature | Herochu System | Traditional Racking |
|---|---|---|
| Changeover Time | 2 minutes | 15 minutes |
| Safety Incidents | 0 recorded | 3.2 per year avg |
| Space Utilization | 92% | 68% |
vs. Automated Systems
- Cost-effective: 60% of robotic system cost
- Flexible: No programming required
- Scalable: Add units as production grows
Total Cost of Ownership Analysis
Initial Investment
- Base configuration starting at $5,000
- Customization premium: 15-25% additional
Operational Savings
- Labor: $28,000/year per eliminated forklift operator
- Downtime: $42/hour in recovered production time
- Space: $12/ft²/year in reclaimed area
Long-Term Value
- 10-year lifespan with proper maintenance
- Residual value: 40-60% of original cost
- Warranty: 5-year structural guarantee
Implementation Roadmap
- Site Assessment: Herochu engineers evaluate workflow patterns
- 3D Modeling: Custom layout simulation provided
- Logistics Planning: Just-in-time delivery scheduling
- Training: On-site operator certification
- Performance Review: 30-day efficiency audit
Herochu storage systems represent the culmination of decades of material handling innovation, where every engineering decision is driven by measurable operational improvements. From reducing musculoskeletal injuries to enabling lean manufacturing principles, these systems are redefining what’s possible in sheet metal fabrication environments.
FAQ
Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!
Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.
Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.
Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.
Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.
Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.
Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.
Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.
Q8: How do you ensure product quality?
Our quality assurance includes:
A team of over 40 technical engineers for professional debugging and support.
A dedicated quality control department compliant with ISO9001 standards.
CE certification for all exports.
Rigorous load testing before shipment to ensure structural safety and reliability.
Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.
Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.
Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.
Customer visit
Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.
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