Sheet Metal & Pipe Storage Racks Manufacturer

Space-Saving Automatic Intelligent Material Library 2000kg Capacity – The Future of Smart Sheet Metal Storage Systems

In today’s fast-evolving manufacturing landscape, efficiency, precision, and space optimization are no longer optional—they’re essential. Among the most transformative innovations reshaping industrial operations is the Automatic Intelligent Material Library with 2000kg capacity, engineered for high-density, vertical storage and fully integrated robotic handling. Designed specifically for sheet metal, steel plates, and raw industrial materials, this system delivers unmatched throughput while occupying minimal floor space—making it a cornerstone of modern smart warehouse solutions.

Space-Saving Automatic Intelligent Material Library 2000kg Capacity – The Future of Smart Sheet Metal Storage Systems

In today’s fast-evolving manufacturing landscape, efficiency, precision, and space optimization are no longer optional—they’re essential. Among the most transformative innovations reshaping industrial operations is the Automatic Intelligent Material Library with 2000kg capacity, engineered for high-density, vertical storage and fully integrated robotic handling. Designed specifically for sheet metal, steel plates, and raw industrial materials, this system delivers unmatched throughput while occupying minimal floor space—making it a cornerstone of modern smart warehouse solutions.

What Is an Automatic Intelligent Material Library?

An Automatic Intelligent Material Library (AIML) is a vertically stacked, multi-layer storage tower that combines advanced material handling robotics with intelligent inventory management software. Unlike traditional pallet racks or static shelving, the AIML operates as a closed-loop system: it receives raw materials, stores them securely across multiple levels, retrieves them on demand, and interfaces directly with CNC machines, laser cutters, or stamping presses—all without human intervention.
The model described here features a 9m/min vertical lift speed, enabling rapid access to any layer within seconds. With a maximum load capacity of 2000kg per cycle and support for up to 13 floors, it accommodates heavy steel sheets, aluminum panels, or composite materials commonly used in automotive, aerospace, and metal fabrication industries.

Key Technical Specifications

  • Dimensions: Available in standard configurations including 3015mm, 4015mm, 4020mm, 6015mm, 6020mm, and 6025mm widths
  • Number of Floors: 8 to 13 layers, customizable based on ceiling height and workflow needs
  • Load per Layer: Supports 3T or 5T options
  • Maximum Handling Weight: Ranges from 300kg to 3000kg
  • Air Consumption: 1.5m³/min at 0.6–0.7MPa air pressure
  • Certifications: Fully compliant with ISO9001 and CE standards, ensuring global operational safety and quality assurance

Why Choose This System Over Conventional Storage?

Traditional warehouses rely on forklifts, manual stacking, and sprawling floor layouts—methods that are slow, error-prone, and space-intensive. In contrast, the Automatic Intelligent Material Library leverages vertical real estate, reducing footprint by up to 60%. Its foldable carbon steel structure ensures durability while allowing modular expansion. More importantly, it integrates seamlessly with production lines through real-time data exchange.
For example, when a CNC machine requires a specific steel plate, the control system instantly locates the material in the library, activates the vertical lift mechanism, and dispatches a robotic arm to retrieve and position it with ±0.01mm accuracy. This eliminates delays caused by human search time or misplacement.

Operational Workflow: From Raw Material to Finished Product

  1. Raw Material Warehousing: Operators place categorized sheets into designated bays. The system scans barcodes or RFID tags to log material type, thickness, batch number, and quantity into its database.
  2. Order Issuance: Production managers input job parameters via HMI (Human-Machine Interface)—e.g., “Process 200 units of 2mm stainless steel, Grade 304.”
  3. Automatic Feeding: The AIML pushes the correct sheet to the pick station. A 6-axis robotic arm, equipped with vacuum or magnetic grippers, lifts and transports it to the machine tool.
  4. Processing Coordination: Upon confirming correct placement, the machine begins cutting or forming. The system monitors cycle time and alerts if anomalies occur.
  5. Post-Processing Handling: Once complete, the robot retrieves the semi-finished part and either returns it to storage or routes it to the next workstation—enabling true lights-out manufacturing.

Tangible Business Benefits

  • 30–80% Increase in Production Capacity: By eliminating manual loading bottlenecks, factories achieve consistent cycle times as low as 3–5 seconds per operation.
  • Labor Cost Reduction: One AIML system can replace 2 to 6 skilled workers, especially in repetitive, high-risk tasks near heavy machinery.
  • Enhanced Safety: Operators remain outside hazardous zones, significantly lowering accident rates in stamping or machining environments.
  • Material Integrity Preservation: Automated handling prevents dents, scratches, or warping caused by improper manual stacking—critical for high-value sheet metal.
  • Digital Traceability: Every movement is logged. Integration with MES (Manufacturing Execution Systems) enables full traceability from raw material receipt to final shipment.

Ideal Applications

This system excels in industries where material variety, precision, and throughput matter:
  • Automotive body panel production
  • Aerospace component fabrication
  • HVAC duct manufacturing
  • Electrical enclosure assembly
  • Custom metal service centers
Moreover, its ISO9001/CE certification makes it suitable for export-oriented facilities adhering to international quality protocols.

Conclusion

The Automatic Intelligent Material Library with 2000kg capacity and 9m/min vertical lift isn’t just a storage unit—it’s a strategic asset that bridges warehousing and production. As manufacturers worldwide pursue Industry 4.0 transformation, this space-saving, fully automatic warehouse solution offers a scalable, intelligent, and future-proof path to operational excellence. For companies seeking to reduce costs, boost output, and eliminate human error, it represents one of the highest ROI investments in modern industrial automation.

FAQ

Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!

Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.

Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.

Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.

Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.

Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.

Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.

Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.

Q8: How do you ensure product quality?
Our quality assurance includes:

  • A team of over 40 technical engineers for professional debugging and support.

  • A dedicated quality control department compliant with ISO9001 standards.

  • CE certification for all exports.

  • Rigorous load testing before shipment to ensure structural safety and reliability.

Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.

Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.

Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.

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Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.

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