Industrial Pneumatic Manipulator | Precision Lifting & Material Handling

This system transcends the function of a simple tool; it is a fully integrated handling system designed for seamless integration into your production workflow. Whether you are transporting polished sheets of stainless steel, large panes of glass, finished stone countertops, or non-porous materials like aluminum and acrylic, the Herochu Pneumatic Manipulator delivers a flawless, damage-free gripping solution. The core technology utilizes a powerful, oil-free vacuum pump to generate a consistent and reliable hold on workpiece surfaces. This method of engagement eliminates the scratches, pressure points, and structural stresses associated with mechanical clamps or slings, ensuring that materials arrive at their destination in perfect condition.

Industrial Pneumatic Manipulator | Precision Lifting & Material Handling

Pneumatic Manipulator

This machine has the characteristics of light structure, easy disassembly and assembly, and wide application. High efficiency, short handling cycle, and can be stopped at any position, making the handling process easy, fast and continuous. High safety performance, with air cut-off protection and anti-collision devices.
Specification
Model
HC-PR3015-300
HC-PR3015-500
HC-PR3015-1000
HC-PR4020-300
HC-PR4020-500
Thickness of feeding plate
8mm
12mm
20mm
8mm
12mm
Maximum feeding width
3000*1250mm
4000*1250mm
Minimum feeding width
1250*1250mm
1250*1250mm
Maximum plate weight
300kg
500kg
1000kg
300kg
500kg
Number of suction cups
8
8
10
8
8
Suction cup diameter
200
200
250
200
200
Power mode
Pneumatic/Electric

Herochu Industrial Pneumatic Manipulator: Redefining Precision in Heavy Material Handling

In the demanding environments of modern manufacturing and construction, the movement of heavy, cumbersome, or delicate materials represents a significant bottleneck. Traditional methods involving manual labor or improvised rigging are not only inefficient but also pose severe risks to both product integrity and operator safety. The Herochu Industrial Pneumatic Manipulator, starting at an accessible $3,698, is engineered to directly address these challenges. This system represents a paradigm shift in material handling, offering a sophisticated, vacuum-based lifting solution that enhances precision, safeguards valuable workpieces, and fundamentally improves operational ergonomics. Certified to CE, UE, and ISO 9001 standards, it is a benchmark for reliability and safety in industrial applications.

This system transcends the function of a simple tool; it is a fully integrated handling system designed for seamless integration into your production workflow. Whether you are transporting polished sheets of stainless steel, large panes of glass, finished stone countertops, or non-porous materials like aluminum and acrylic, the Herochu Pneumatic Manipulator delivers a flawless, damage-free gripping solution. The core technology utilizes a powerful, oil-free vacuum pump to generate a consistent and reliable hold on workpiece surfaces. This method of engagement eliminates the scratches, pressure points, and structural stresses associated with mechanical clamps or slings, ensuring that materials arrive at their destination in perfect condition.

Uncompromising Safety and Operational Simplicity

Operator welfare is the cornerstone of the Herochu design philosophy. By mechanizing the most strenuous and hazardous aspects of material handling, this system dramatically reduces the potential for workplace injuries such as strains, musculoskeletal disorders, and impact accidents. The intuitive control system, available via a remote or manual interface, allows a single operator to manage loads of up to 500kg with effortless precision. This minimizes required personnel for a task, reduces downtime due to injury, and boosts overall employee morale by removing physically taxing and repetitive duties from their workload.

A multi-layered safety guarantee system is integral to the unit’s operation. This includes a critical one-way valve that prevents sudden pressure loss, a reliable pressure-holding mechanism to maintain grip should power be interrupted, and an audible and visual alarm system that alerts the operator immediately if vacuum levels fall below safe parameters. These features combine to create a failsafe environment, giving operators full confidence when handling high-value or fragile materials.

Superior Engineering for Unmatched Performance

The manipulator’s robust construction is based on a column and slewing arm design, fabricated from high-grade steel for a light self-weight yet immense strength. This allows for a significant transportation span and a high lifting weight capacity. The built-in walking mechanism incorporates special engineering plastic walking wheels with roller bearings, ensuring low friction coefficients and exceptionally smooth, brisk movement across the workspace. The cycloidal gear reducer provides reliable and smooth rotation, while the electric hoist offers precise linear control on the I-beam cantilever.

The vacuum lifter itself is a masterpiece of functional design. Equipped with eight 200mm diameter rubber suction cups, it provides a massive and secure adsorption surface. The rectangular clamps are fully adjustable, allowing operators to quickly reconfigure the suction pad positions to accommodate a vast range of workpiece sizes and shapes, up to a maximum of 3000x1500mm. This flexibility ensures that the system can be adapted to new tasks in moments, maximizing its utility across different production runs without requiring specialized tools or lengthy downtime.

Versatile Applications Across Numerous Industries

The Herochu Pneumatic Manipulator’s utility is virtually universal across sectors that involve the movement of flat or semi-flat materials. Its precise and gentle handling makes it indispensable for loading and unloading punching presses, bending machines, and CNC laser cutting systems, where precise placement is crucial and surface protection is paramount. It finds a perfect home in building material shops, manufacturing plants, metal fabrication workshops, and glass processing facilities. Furthermore, its clean, oil-free operation makes it suitable for stringent environments like food and beverage factories, farms, and packaging plants where contamination must be avoided.

General Descriptions & Specifications:

The Herochu system is a new generation of light lifting equipment designed for modern production’s short-distance, frequent, and intensive lifting operations. It offers exceptional efficiency, energy savings, and a small operational footprint.

  • Max Load Capacity: 500 kg

  • Power Source: Pneumatic (Multiple energy supply modes including plug-in electric are available)

  • Controls: Remote Control & Manual Control

  • Suction Cups: x8 adjustable pads, 200mm diameter

  • Max Plate Size: 3000 x 1500 mm

  • Vacuum Source: Integrated Oil-free Vacuum Pump

  • Safety Systems: One-way valve, Pressure holding, Alarm system

  • Handle Options: Horizontal and vertical bag handle configurations

  • Release Mechanism: Manual release valve with pull lever

  • Compatible Materials: Glass, Metal, Wood, Plastic, Stone, Aluminum, Composite Materials, Rubber

  • General Dimension (LxWxH): 3430 x 4000 x 2000 mm

  • Warranty: 12 months guarantee with comprehensive all-round service support

Invest in a solution that pays for itself through increased productivity, eliminated product damage, and a safer, more motivated workforce. The Herochu Industrial Pneumatic Manipulator is more than an equipment purchase; it is a strategic upgrade to your operational capabilities.

Contact us today to discuss a customizable solution for your workshop and experience the future of precision material handling.

Customer visit

Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.

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