Electrical Robot Arm Handling Manipulator Loading Automation Servo Swing Arm

Herochu Electrical Robot Arm Handling Manipulator – Servo Swing Arm Automation for High-Precision Loading

When every cycle time counts and flawless placement separates market leaders from the rest, Herochu’s electrical robot arm handling manipulator delivers servo swing arm precision that pays for itself in months, not years. Purpose-built for factories that feed sheet metal, electronic panels, glass, timber, or composite boards into laser cutters, punch presses, or assembly stations, this CE-, UE-, and ISO 9001-certified system starts at $20,300 and is fully dimensioned to the realities of your workshop.

Engineered for Real-World Throughput

Traditional pneumatic loaders swing wide, hesitate on each arc, and demand constant operator vigilance. Herochu’s R-series servo swing arm replaces that uncertainty with closed-loop servo control that accelerates, decelerates, and positions in one fluid motion. The result is ±0.1 mm repeatability at any point within a 360-degree envelope, eliminating the micro-shifts that cause edge cracking, burr formation, or downstream misalignment. Whether your line runs 1,200 panels per shift or 12,000, the arm adapts automatically—no mechanical stops, no manual tweaking, no wasted motion.

Modular Backbone, Expandable Future

The frame is a bolt-together lattice of laser-cut steel and hard-anodized aluminum struts. Need to widen the throat for a new 4 m press brake? Add two uprights and a cross-beam. Relocating the line to a mezzanine? Disassemble in under two hours and re-install without recalibration. The modular philosophy slashes freight cost, shrinks storage footprint during changeovers, and guarantees that today’s investment is compatible with tomorrow’s workflow.

Five Standard Configurations, Infinite Adjustments

HC-R3015-500
Feed plate thickness: 8 mm
Max plate size: 3,000 × 1,500 mm
Min plate size: 1,250 × 1,000 mm
Max load: 300 kg
Suction array: 15 cups, Ø150 mm

HC-R3015-750
Feed plate thickness: 12 mm
Max plate size: 3,000 × 1,500 mm
Min plate size: 1,250 × 1,000 mm
Max load: 500 kg
Suction array: 15 cups, Ø200 mm

HC-R3015-1000
Feed plate thickness: 20 mm
Max plate size: 3,000 × 1,500 mm
Min plate size: 1,250 × 1,000 mm
Max load: 1,000 kg
Suction array: 18 cups, Ø250 mm

HC-R4020-500
Feed plate thickness: 8 mm
Max plate size: 4,000 × 2,000 mm
Min plate size: 1,250 × 1,000 mm
Max load: 300 kg
Suction array: 15 cups, Ø150 mm

HC-R4020-750
Feed plate thickness: 12 mm
Max plate size: 4,000 × 2,000 mm
Min plate size: 1,250 × 1,000 mm
Max load: 500 kg
Suction array: 15 cups, Ø200 mm

Electric power across the range eliminates shop-air dependencies, while cup count, diameter, and spacing can be reconfigured in minutes to accommodate porous MDF, polished stainless, or oily aluminum without leaving ghost marks.

Intelligent Feeding Without the Guesswork

An integrated vision module scans incoming stacks for height variance, warp, and interleaf contamination. The control software then recalculates grip points and vacuum pressure in real time, ensuring the arm captures the top sheet only—even when sheets are bowed or fanned. Once the pick is confirmed, the arm accelerates along an S-curve trajectory that minimizes g-force on delicate substrates and reduces settling time at the destination. On lines feeding optical-grade polycarbonate or solar glass, this intelligence alone cuts reject rates by up to 30 %.

Wide-Angle Rotation, Zero Dead Zones

Dual-axis harmonic drives deliver 270° waist rotation and 180° forearm swing, covering a cylindrical work envelope that reaches over conveyors, around obstacles, and deep into press openings. In automotive seat-frame welding cells, the same arm that loads 2 m blanks can re-orient to present subassemblies to a pedestal robot—no repositioning fixtures, no added labor.

Safety That Works the Way People Do

Emergency-stop circuits are hard-wired through Category-4 safety relays. Automatic braking engages in < 50 ms if the servo senses over-travel, overload, or collision risk. Optional skin-safe sensors slow the arm to collaborative speed whenever a human enters the programmed zone, allowing operators to clear a jam or swap end-effectors without powering down the line. The result is a machine that meets ISO/TS 15066 collaborative standards out of the carton.

Built for 24/7 Reliability

Every structural weld is ultrasonically tested, and each servo gearbox is grease-filled for a 20,000-hour L10 life. In food-packaging plants where caustic washdown is routine, IP65 sealing and stainless hardware keep the arm compliant with FSMA guidelines. In metal-stamping shops, the arm survives vibration, weld spatter, and temperature swings from 5 °C to 45 °C without recalibration.

Economics That Speak for Themselves

A single operator can oversee two presses fed by one Herochu arm, freeing one FTE per shift and eliminating the ergonomic injuries common with manual sheet handling. At an average loaded labor cost of €25/hour, the payback period is often under 14 months. Factor in reduced scrap, higher machine utilization, and the ability to accept rush jobs without overtime, and the total annualized savings routinely exceed the purchase price.

Global Support, Local Expertise

Herochu maintains regional service hubs in North America, Europe, and Southeast Asia. Remote diagnostics via secure VPN allow engineers to push firmware updates or troubleshoot alarms without stepping onto your floor. Spare suction cups, servo motors, and harmonic drives are stocked within 48-hour delivery radius worldwide, ensuring that a failed component never becomes a line-down event.

Take Command of Your Next Productivity Leap

Stop planning around the limitations of manual loading and start designing workflows that scale with your market. Whether you need to handle delicate 0.5 mm copper foil today or 12 mm armor plate tomorrow, the Herochu electrical robot arm handling manipulator adapts faster than your schedule changes. Contact our applications team with your press model, sheet sizes, and cycle-time targets, and receive a detailed ROI report within 24 hours. Precision, safety, and throughput are no longer competing priorities—they are standard features on every Herochu servo swing arm.