Cantilever sheet metal rack

Herochu Cantilever Sheet Metal Rack: The Ultimate Solution for Long Material Storage

Introduction

In industrial environments where space optimization and efficient material handling are critical, Herochu’s cantilever sheet metal storage rack system emerges as a game-changer. Designed to cater to the rigorous demands of metalworking, construction, and warehouse operations, this storage solution offers a perfect blend of functionality, durability, and customization. With certifications including CE, UE, and ISO 9001, Herochu ensures compliance with international standards, making these racks a reliable choice for businesses aiming to enhance productivity and safety.

Understanding Cantilever Rack Systems

Cantilever racks are free-standing warehouse storage systems featuring horizontal arms that extend outward from sturdy vertical columns. Unlike traditional pallet racks, cantilever systems eliminate vertical obstructions, providing unobstructed access to long, bulky items such as sheet metal, lumber, and construction materials. This design allows for continuous runs of products, enabling easy loading and unloading without interference from uprights.

Key Design Features

1. Load-Bearing Arms: The cantilever arms protrude outward to support products, ensuring they are stored in a continuous line. This design maximizes horizontal storage space, making it ideal for items of varying lengths.
2. Material Options: Herochu’s cantilever racks are manufactured using either roll-formed or structural steel, offering options for light-duty and heavy-duty applications. Structural steel cantilever racking provides higher capacities, making it suitable for storing heavy materials like steel and rebar.
3. Customizable Components: The system allows for customization of each component, including arm lengths, upright capacities, and overall system dimensions. This flexibility ensures that the rack can be tailored to specific storage needs, whether it’s for short or long materials.

Designing Your Cantilever Rack System

Designing a cantilever rack system involves several critical considerations to ensure optimal performance and safety:

1. Calculating Capacities

• Upright Capacity: Determine the upright capacity by multiplying the weight placed on each arm level by the number of arm levels per upright column. This calculation ensures that the upright can support the total load without exceeding its capacity.
• Arm Capacity: Calculate the arm capacity by dividing the total weight required for each product level by the number of arms used for that level. This assumes that the load will be evenly distributed from front-to-back and side-to-side, preventing excessive deflection.

2. Considering Column Spacing

• Horizontal Distance: In a cantilever rack with two upright columns, the horizontal distance between the cantilever arms should be half the length of the items being stored. This configuration leaves 1/4 of the length hanging over each end, ensuring stability and preventing load deflection.
• Load Deflection: Excessive load deflection occurs when columns are spaced too far apart or when products are loaded incorrectly. This can lead to product damage and create an unsafe storage environment. Proper column spacing and load distribution are essential to minimize deflection.

3. Warehouse Layout Integration

• Space Optimization: Warehouse layout design plays a crucial role in determining how cantilever racking will fit into a storage facility. Design experts consider all existing storage elements, space constraints, and storage needs to create an efficient layout.
• Product Details: To make informed decisions, design specialists require product and application details such as product dimensions, weight per bundle, and product type. These details help in selecting the appropriate cantilever rack components and configuring the system for optimal performance.

Advantages of Herochu’s Cantilever Racks

Herochu’s cantilever sheet metal storage racks offer numerous benefits that make them a preferred choice for industrial applications:

1. Accessible Storage

• Unobstructed Access: No front access obstructions allow for quick and easy loading and unloading. This feature is particularly beneficial in high-volume production environments where efficiency is paramount.
• Forklift-Friendly: The design of cantilever racks makes them compatible with forklifts, reducing the need for manual handling and minimizing the risk of workplace injuries.

2. Adjustable and Versatile

• Height Adjustability: Arms can be adjusted to any height, accommodating a wide variety of load heights. This flexibility ensures that the rack can be used for different product sizes and shapes.
• Versatile Storage: Cantilever racking permits storage of objects differing in length and size within the same rack system. This versatility makes it suitable for diverse industrial applications, from automotive manufacturing to construction.

3. Customizable Options

• Tailored Solutions: Herochu offers a range of customizations, including different capacities, heights, orientations, and system lengths. Whether you need inclined vs. straight arms or single-sided vs. double-sided configurations, Herochu can tailor the rack to your specific needs.
• Accessories: Various accessories are available to enhance functionality, such as end stops, safety clips, and bracing options. These accessories ensure that the rack system is not only efficient but also safe and secure.

4. Sturdy and Safe

• Durable Construction: Made from high-quality steel, Herochu’s cantilever racks are built to withstand the rigors of industrial use. The powder-coated finish provides additional protection against corrosion, ensuring longevity.
• Safety Features: The design of cantilever racks includes safety features such as load-deflection prevention mechanisms and sturdy uprights. These features reduce the risk of accidents and create a safer storage environment.

5. Cost-Effective

• Efficient Storage: Cantilever racking is cost-effective for storing long products compared to making or buying storage solutions that are unfit for long and bulky items. The space-saving design maximizes storage density, reducing the overall footprint of storage areas.
• Low Maintenance: The durable construction and powder-coated finish of Herochu’s racks require minimal maintenance, further enhancing their cost-effectiveness.

Customization Options

Herochu understands that every workshop has unique requirements. That’s why they offer a wide range of customization options for their cantilever sheet metal storage racks:

1. Standard Models

• HC-G6053S: A single-sided cantilever rack with a loading capacity of 2 tons per layer, suitable for light-duty applications.
• HC-G6053D: A double-sided cantilever rack with a loading capacity of 3 tons per layer, ideal for medium-duty applications.
• HC-G9055S: A single-sided cantilever rack with a loading capacity of 5 tons per layer, designed for heavy-duty applications.
• HC-G9055D: A double-sided cantilever rack with a loading capacity of 6 tons per layer, perfect for high-capacity storage needs.

2. Customized Models

• HC-B3015-63: A customized cantilever rack with a loading capacity of 3 tons per layer, tailored to specific storage requirements.
• HC-B4015-63: A customized cantilever rack with a loading capacity of 4 tons per layer, designed for unique industrial applications.
• HC-B4020-65: A customized cantilever rack with a loading capacity of 5 tons per layer, offering flexibility in storage solutions.
• HC-B6020-66: A customized cantilever rack with a loading capacity of 6 tons per layer, built to meet the most demanding storage challenges.

3. Additional Customizations

• Steel Gauge: Choose between heavy-duty and light-duty cantilever racking based on your product weight and application requirements.
• Rack Style: Select structural steel or roll-formed cantilever racking depending on your capacity needs and budget constraints.
• Accessories: Enhance functionality with accessories such as end stops, safety clips, and bracing options to ensure a safe and efficient storage environment.

Applications Across Industries

Herochu’s cantilever sheet metal storage racks are versatile and can be used in a wide range of industries, including:

1. Automotive Manufacturing

• Storage Needs: In automotive production, where sheet metal components are used extensively, cantilever racks provide an organized and efficient storage solution. The high load capacity and space-saving design make them ideal for storing large quantities of metal sheets.
• Benefits: The unobstructed access allows for quick material retrieval, improving workflow efficiency and reducing production downtime.

2. Construction

• Storage Needs: Construction sites often require quick access to sheet materials for various applications. Cantilever racks ensure that materials are stored safely and securely, reducing the risk of damage.
• Benefits: The adjustable arms accommodate different product sizes, making the racks versatile for diverse construction projects.

3. Aerospace

• Storage Needs: The aerospace industry demands precision and reliability in material handling. Cantilever racks provide a secure storage solution for sheet metal components used in aircraft manufacturing.
• Benefits: The durable construction and high load capacity ensure that materials are stored safely, meeting stringent industry standards.

4. Warehousing

• Storage Needs: In warehousing environments, where space optimization is critical, cantilever racks help maximize storage density. The pull-out drawer design allows for easy material retrieval, reducing the time spent searching for items.
• Benefits: The cost-effective design and low maintenance requirements make cantilever racks a smart choice for warehousing operations.

Conclusion

Herochu’s cantilever sheet metal storage racks represent a transformative solution for workshops and industrial environments seeking to enhance organization, efficiency, and safety. With their high load capacity, space-saving design, and customizable options, these racks address the challenges of traditional storage methods, providing a reliable and efficient solution for businesses across various industries. Backed by CE, UE, and ISO 9001 certifications, Herochu ensures that customers receive a product that meets international standards for quality and safety. By investing in Herochu’s cantilever sheet metal storage racks, businesses can unlock new levels of productivity, reduce operational costs, and create a safer, more organized workspace. Customizable starting at $5,000, these racks offer a cost-effective solution tailored to your workshop’s unique needs, making them a smart choice for any industrial operation looking to optimize their material storage.