Automation systems for Laser Processing Machines

Maximize Laser Cutting Productivity with Herochu Automation Systems for Laser Processing Machines

In modern manufacturing, laser cutting machines represent a significant investment in capability and precision. With advancements in fiber laser sources exceeding 40 kW, linear motors, and sophisticated control systems, today’s lasers can process black, stainless, or aluminum sheets from 0.5 mm to 50 mm thickness at exceptional speeds. However, the full potential of these advanced machines is often hindered by a critical bottleneck: manual loading and unloading. Without automation, operator dependency limits throughput, increases labor costs, and prevents continuous operation.

Herochu Automation Systems for Laser Processing Machines are engineered to eliminate this bottleneck. Our systems enable fully automated loading and unloading, seamlessly integrating with your laser cutter to unlock unparalleled productivity. By automating material handling, manufacturers can achieve operator-independent production, reduce costs, and enhance operational efficiency.

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The Strategic Importance of Automation in Laser Processing

The efficiency of a laser cutting machine is not solely determined by its cutting speed but by its overall equipment effectiveness (OEE). Manual loading and unloading create significant non-cut time, which diminishes ROI and limits capacity. Automation addresses this directly by ensuring that the machine spends maximum time on cutting operations.

Our systems are designed to transport sheets to the laser table precisely when needed and remove finished parts immediately after processing. This continuous workflow eliminates operator intervention, reduces cycle times, and ensures consistent output. Furthermore, when integrated with an automated storage system, Herochu automation provides immediate access to a variety of materials, enabling just-in-time production and enhancing flexibility.

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Configurations and Investment Overview

The cost of automation depends on the scale and complexity of the system. Herochu offers tailored solutions to meet diverse production needs, with entry-level configurations starting at $8,900. Below are three common scenarios for automating a laser cutter handling sheets up to 3m x 1.5m:

1. Basic Automated Loading and Unloading for a Single Laser Cutter
   This configuration includes a dedicated system for loading raw sheets and unloading cut parts. It is ideal for manufacturers seeking to reduce operator dependency and increase machine utilization without extensive storage requirements.

2. Integrated Automation with Storage for One Laser Cutter
   This solution combines loading/unloading automation with an automated storage system. It provides immediate access to multiple materials, reduces material handling time, and allows unattended operation. Cut parts can be returned to storage, streamlining workflow.

3. Multi-Machine Automation with Centralized Storage
   For facilities with multiple laser cutters, this system integrates all machines with a centralized storage unit. It enables balanced production scheduling, minimizes material movement, and maximizes floor space efficiency.

Each configuration is designed to deliver a rapid return on investment through labor savings, reduced idle time, and increased throughput.

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Technical Specifications

Herochu automation systems are built to industrial standards, ensuring reliability, durability, and performance. Key specifications include:

• Standard Sizes: 3015mm, 4015mm, 4020mm, 6015mm, 6020mm, 6025mm

• Number of Floors: 8 to 13

• Load Capacity per Layer: 3T or 5T

• Mode of Movement: Linear Guide Rail + Chain

• Transmission Mode: Chain Drive

• Vertical Lifting Speed: 9m/min

• Inlet and Outlet Speed: 12m/min

• Plate Support: Optional configurations available

These specifications ensure compatibility with a wide range of laser cutting machines and provide the flexibility to meet specific operational requirements.

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Frequently Asked Questions

Q1: What is the procurement process for a Herochu automation system?
You can contact our technical team directly with your requirements. We will develop a customized technical solution and provide a detailed quotation based on your parameters. Alternatively, you may share your contact information via WhatsApp, WeChat, or email, and our sales team will assist you promptly.

Q2: How do I specify the shelving configuration I need?
Please inform us of the material type, sheet dimensions, number of shelves required, and any other specific details. Our engineering team will design a professional solution tailored to your needs. If you are unsure, provide your contact information, and we will guide you through the process.

Q3: Should I choose a loading robotic arm or a full loading/unloading system?
The choice depends on your laser cutting machine’s table size and loading method (e.g., board rack, exchange platform, or material warehouse). For precise recommendations, please share your machine specifications and operational goals. Our team will advise on the optimal solution.

Q4: Do you offer on-site installation and commissioning?
Yes, we provide global installation and debugging services. Our engineers will visit your facility to install the system, conduct tests, and ensure successful operation. We have extensive experience, having served clients in the United States, South Korea, Russia, Qatar, Mexico, and other countries.

Q5: How does Herochu ensure product quality?
We maintain rigorous quality assurance processes, overseen by a dedicated department compliant with ISO 9001 standards. Our team of over 40 technical engineers conducts thorough debugging and load testing before shipment. CE and UE certifications further guarantee compliance and performance reliability.

Q6: Where is your manufacturing facility located?
Our factory is situated in Jinan, Shandong, China, equipped with modern infrastructure and a skilled workforce to deliver high-quality automation systems.

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Conclusion

Investing in Herochu Automation Systems for Laser Processing Machines is a strategic decision to enhance productivity, reduce operational costs, and maximize the return on your laser cutting equipment. Our systems are customizable, compliant with international standards (CE, UE, ISO 9001), and backed by comprehensive technical support.

To explore how Herochu can transform your manufacturing workflow, contact our team today for a personalized consultation and quotation. Let us help you achieve automated, efficient, and future-ready production.