Automatic sheet metal storage system
Sheet metal is the lifeblood of industries like automotive, aerospace, HVAC, and construction—but its bulky size and sensitivity to damage make it hard to manage. Herochu’s Automatic Sheet Metal Storage System reimagines sheet metal management by combining robust engineering with intelligent controls, turning disorganized storage into a streamlined, cost-saving asset. Whether you’re storing 3015mm aluminum sheets for HVAC ducts or 6025mm steel plates for automotive parts, this system adapts to your workflow, not the other way around.
Automatic sheet metal storage system
- Sheet Size Compatibility: Supports standard sizes from 3015mm (ideal for small parts) up to 6025mm (for large-scale fabrication), including 4015mm, 4020mm, and 6015mm—covering nearly every common sheet metal dimension.
- Number of Floors: Fully customizable to match your workshop’s vertical space. Whether you need 5 layers to save floor space or 15 layers to maximize storage capacity, we’ll design a system that uses height efficiently without compromising safety.
- Number of Storage Units: Tailored to your inventory volume. A single storage tower works for small batches, while multi-tower setups handle high-volume production—each unit integrated to work in sync with your other equipment.
- Plate Support: Optional support configurations to protect delicate or irregularly shaped sheets. Choose from rubberized supports for scratch-sensitive aluminum, reinforced steel supports for heavy steel plates, or custom designs for specialty materials.
- Centralized, Automated Storage: The system centralizes all sheet metal in one location, eliminating scattered piles or manual shelving. Load sheets once, and the system automatically indexes them, assigning each to a dedicated storage unit.
- Automatic Weight Detection: Built-in sensors weigh each sheet as it’s loaded, logging data into the PLC system. This ensures accurate inventory tracking (no more guessing how many sheets are left) and prevents overloading—protecting both the system and your materials.
- PLC & Touch Screen Control: All operations are managed via a user-friendly touch screen connected to a PLC (Programmable Logic Controller). No specialized training needed: simply select the sheet type, quantity, or destination, and the system handles the rest. The PLC also stores historical data (e.g., retrieval times, material usage), making it easy to track efficiency or identify bottlenecks.
- Classified Visual Management: Every storage unit is labeled digitally (and physically, if needed) with sheet details—material type, thickness, size, and location. The touch screen displays a real-time map of all inventory, so you can find any sheet in seconds. No more digging through stacks or searching for misplaced labels—visibility is complete, and errors are minimized.
- Automatic Sheet Retrieval: The storage system receives a signal from your laser cutting machine (or MES) requesting a specific sheet. It automatically retrieves the sheet, using its 12m/min inlet/outlet speed to move it quickly to the loading machine.
- Precision Feeding: The Double Beam Loading and Unloading Machine picks up the sheet and feeds it directly into the laser cutting machine—no human hands needed. The system’s linear guide rails ensure the sheet is aligned perfectly, reducing cutting errors.
- Post-Cutting Automation: After cutting, the machine automatically unloads the finished parts and separates them from waste. The storage system then retrieves the finished parts, returning them to a dedicated storage unit for later use or shipping.
- Shear center lines
- Automatic punching centers
- Robot automatic press brakes
- Rolling centers
- Various forming lines
- Automatic welding production lines
- Spraying lines
- Lower rent: You won’t need to expand your facility to accommodate more materials.
- Reduced material handling: Sheets are stored vertically, so retrieval is faster (no walking across the shop to grab a sheet).
- Less waste: Vertical storage eliminates stacking, which means no more dented or scratched sheets from heavy piles.
- Fast Operation: With 12m/min inlet/outlet speed and 9m/min vertical lifting speed, the system cuts material retrieval time by up to 70% compared to manual methods. For a shop that processes 100 sheets per day, that’s hours of saved labor every week.
- Economic Efficiency: By reducing labor costs, minimizing material waste (no more damaged sheets), and eliminating the need for extra floor space, the system pays for itself in as little as 12–18 months. Starting at $19,998, it’s an investment that delivers ongoing returns.
- Intuitive Use: The PLC touch screen interface is designed for shop floor teams—not IT experts. Workers can learn to operate the system in less than an hour, with clear icons for “retrieve,” “store,” “inventory check,” and “maintenance alerts.”
- MES Integration: The system connects to your enterprise’s Manufacturing Execution System (MES), allowing real-time inventory tracking, production scheduling, and data analysis. Know exactly how many sheets you have, which ones are in use, and when to reorder—all from one dashboard.
- Material Protection: The system’s optional plate supports and enclosed storage units protect sheets from dust, moisture, and scratches. For high-value materials like stainless steel or aluminum, this means fewer rejected parts and higher customer satisfaction.
- Steel Storage Frame: Heavy-duty steel frame with customizable floor count, designed to support 3T/5T per layer.
- Linear Guide Rails + Chain Drive: Smooth-moving rails and durable chain transmission for reliable sheet transport.
- PLC Control System: Industrial-grade PLC with touch screen interface, pre-programmed for common operations (retrieval, storage, inventory tracking).
- Weight Sensors: Built-in sensors for automatic weight detection and inventory logging.
- Vertical Lifting Mechanism: High-speed lifting system (9m/min) for access to all layers.
- Sheet Support Units: Optional rubberized or steel supports, customizable to your material type.
- Safety Features: Emergency stop buttons, overload protection, and anti-collision sensors to ensure worker and material safety.
- MES Integration Software: To connect the storage system to your existing MES or ERP (Enterprise Resource Planning) software.
- Double Beam Loading/Unloading Machine Compatibility: Pre-wired connections to ensure seamless communication with Herochu’s loading equipment.
- Consultation: Our team visits your workshop to assess your needs, measure space, and confirm specs (sheet sizes, load capacity, floor count).
- Design: We create a 3D layout of the system, showing how it fits with your existing equipment and workflow. We adjust the design until it’s perfect for your shop.
- Manufacturing: Components are built in our factory, with quality checks at every stage (welding, painting, electrical testing) to ensure compliance with CE/UE/ISO 9001 standards.
- Delivery: Components are shipped directly to your workshop, packed securely to prevent damage.
- Installation: Our team installs the system, wires the PLC, tests all functions (lifting, retrieval, MES integration), and trains your staff on operation and maintenance.
- Automotive: Store steel and aluminum sheets for body panels, frames, or components, with seamless integration to robot press brakes.
- Aerospace: Manage precision aluminum or titanium sheets, with material protection features to prevent scratches or contamination.
- HVAC: Store 3015mm–4020mm galvanized steel sheets for ducts, with fast retrieval to keep up with high-volume orders.
- Construction: Handle large 6020mm–6025mm steel plates for structural parts, with multi-layer storage to save yard space.
- Electronics: Store thin-gauge copper or aluminum sheets for enclosures, with PLC tracking to avoid material mix-ups.
FAQ
Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!
Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.
Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.
Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.
Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.
Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.
Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.
Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.
Q8: How do you ensure product quality?
Our quality assurance includes:
A team of over 40 technical engineers for professional debugging and support.
A dedicated quality control department compliant with ISO9001 standards.
CE certification for all exports.
Rigorous load testing before shipment to ensure structural safety and reliability.
Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.
Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.
Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.
Customer visit
Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.
Factory
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