Automatic one tow two loading & five layers storage rack for Fiber Laser Cutting Machine

In the demanding world of material handling, where efficiency, safety, and maximizing floor space are paramount, automating the movement of heavy, cumbersome loads presents significant challenges. Herochu addresses these head-on with its advanced Gantry Loading Manipulator system. Engineered for robust performance and featuring the innovative Automatic One Tow Two Loading capability combined with a high-density Five Layers Storage Rack, this solution represents a leap forward in warehouse and production line automation. Starting from $6,600, and backed by CE, UE, and ISO 9001 certifications, the Herochu Gantry Manipulator delivers exceptional value and reliability.

Beyond Basic Automation: The Power of “One Tow Two”

The standout feature of this Herochu system is its Automatic One Tow Two Loading functionality. This isn’t just simple load shifting; it’s a sophisticated process designed for maximum throughput:

1. Simultaneous Dual Pickup: The manipulator, equipped with multiple groups of heavy-duty, oil-resistant vacuum suction cups, can lift two separate large, flat items (like sheets of glass, metal, stone, or panels) in a single operation.

2. Intelligent Placement: Leveraging its servo translation positioning transmission and original Omron CNC control system, the manipulator precisely places one load onto its designated location (e.g., a processing machine, truck, or workstation).

3. Automatic Storage: The second load is then seamlessly transported and stored onto the integrated Automatic Storage and Discharge Rack.

4. Continuous Cycle: This process eliminates the downtime typically associated with single-load systems, dramatically increasing the number of loads handled per hour and significantly reducing manual intervention.

Maximizing Vertical Space: The 5-Layer High-Density Rack

Integrated seamlessly with the gantry system is the robust Five Layers Storage Rack. This isn’t just shelving; it’s an automated buffer integral to the “One Tow Two” workflow:

• Significant Capacity: Offering 5 levels of storage, this rack dramatically increases storage density within the same footprint compared to traditional floor stacking or lower-capacity systems.

• Heavy-Duty Design: Engineered for industrial demands, each layer boasts an impressive 3T (3000 kg) load capacity, accommodating substantial weights safely and securely.

• Automated Handling: The gantry manipulator interacts directly with the rack for fully automated storage and retrieval of the second load in the “One Tow Two” sequence, ensuring smooth material flow.

• Optimized Workflow: Acts as an intelligent buffer, decoupling loading/unloading operations from downstream processes and enabling just-in-time material supply.

Herochu Gantry Manipulator: Performance Engineered for Industry

Built to European design principles emphasizing stability, practicality, and longevity, the Herochu Gantry Loading Manipulator comprises a comprehensive suite of high-performance components:

• Robust Gantry Beam Body: Forms the stable foundation for precise movement and heavy lifting.

• High Torque Servo Synchronous Lifting Mechanism: Ensures smooth, powerful, and synchronized vertical movement of heavy loads, even with the dual-pick “One Tow Two” requirement.

• Precision Servo Translation Positioning: Guarantees accurate placement of loads both onto target locations and within the multi-layer storage rack.

• Industrial-Grade Vacuum Handling: Multiple groups of vacuum suction cups, specifically designed to be heavy-duty and oil-resistant, provide secure lifting for a wide range of challenging materials.

• Reliable Pneumatics: An SNS pneumatic system delivers consistent power for the vacuum cups and other actuators. Requires an air source of 0.6-0.7 Mpa with a consumption of approximately 1.5m³/min.

• Advanced Control & Safety: The original Omron CNC control system offers precision, programmability, and user-friendly operation. A comprehensive safety protection system prioritizes operator and equipment safety during all operations.

• Dependable Electrical System: Ensures consistent power delivery and system integration.

Technical Specifications at a Glance:

• Available Specifications: 3015mm / 4015mm / 4020mm (Typically refers to travel or working area dimensions)

• Storage Rack Floors: 5 Layers

• Load Capacity per Rack Layer: 3T (3000 kg)

• Maximum Payload (Manipulator): Configurable options typically ranging from 100KG to 500KG (per suction cup group/load – crucial for the dual lift).

• Air Consumption: ~1.5 m³/min

• Required Air Pressure: 0.6 – 0.7 Mpa

Certified Quality and Value You Can Trust

Herochu stands behind the quality and safety of its Gantry Loading Manipulator system. The CE, UE, and ISO 9001 certifications provide independent verification that the equipment meets stringent international standards for safety, performance, and quality management systems. This commitment to excellence ensures reliability and minimizes operational risk. With a starting price point of $6,600, this system represents a highly competitive investment in automation capable of delivering rapid ROI through labor savings, increased throughput, reduced product damage, and optimized space utilization.

Ideal Applications:

The Herochu Gantry Manipulator with “One Tow Two” loading and 5-layer storage excels in environments handling large, heavy, flat items:

• Glass manufacturing and processing

• Metal fabrication (sheet metal, plates)

• Stone and countertop production

• Panel processing (wood, composite, acrylic)

• Logistics and warehousing for bulky flat goods

• Automotive component handling

Upgrade Your Material Handling Today

If your operations involve the repetitive, labor-intensive, or space-constrained movement of heavy flat materials, the Herochu Gantry Loading Manipulator offers a transformative solution. The unique Automatic One Tow Two Loading combined with the high-capacity Five Layers Storage Rack delivers unparalleled efficiency gains. Backed by robust engineering, premium components like the Omron control system, essential international certifications, and a value-driven starting price of $6,600, this system is designed to boost productivity, enhance safety, and maximize your operational space. Explore how Herochu automation can revolutionize your workflow.