Tailored Automation for Heavy Industrial Storage

Every industrial facility is unique. The dimensions of the warehouse, the mix of materials, the throughput requirements, the integration with existing production lines—all of these factors vary from one operation to the next. A storage system that works perfectly for one facility may be completely unsuitable for another.

This is why Herochu has developed a Customized Steel Industrial Warehouse Storage Rack System with Automated Retrieval—a solution that combines the power of intelligent automation with the flexibility of custom engineering. It is not a one-size-fits-all product. It is a system designed specifically for each facility’s unique requirements.

The Herochu Customization Philosophy

The Herochu customized steel industrial warehouse storage rack system represents a fundamental shift in how heavy industry approaches material storage, combining structural engineering with intelligent automation. Every installation is configured around the customer’s specific material mix: pipe lengths from 6,000 mm to 8,000 mm, alloy types, diameter ranges, and daily throughput requirements.

The number of floors is customizable. The number of storage units is customizable. The inventory quantity of materials is customizable. The single-layer material storage loading weight is customizable up to 5,000 kg. The single-story floor height is customizable. The storage length of goods is customizable up to 8,000 mm and beyond.

This level of customization ensures that every Herochu system delivers optimal performance for its specific application. No space is wasted. No capability is unnecessary. Every component is precisely sized and positioned for maximum efficiency.

The Integrated System Architecture

The Herochu customized system integrates four primary components into a unified whole. The loading and unloading gantry system serves as the automated workhorse, traversing storage aisles for retrieval and placement. The high-capacity profile material racks are custom-engineered vertical storage structures. The material frames securely hold single items or bundled profiles within the racks. And the precision guide rails ensure smooth, accurate gantry movement.

Each component is designed not as an isolated machine but as a cooperating subsystem. The gantry robot serves as the central material transport mechanism, moving along the guide rails to access any position within the storage envelope. The profile material racks are the static storage structure, typically configured as a tower with 8 to 13 levels. The material frames are the removable or fixed supports that cradle specific profiles. Together, these components form a complete automated warehouse.

Seamless Integration with Production

A key advantage of the Herochu customized system is its ability to integrate seamlessly with existing production lines. The system can be linked with various processing production lines to achieve integrated operation of warehousing and production.

Inbound material can arrive on roller conveyors, pallets, or directly from an upstream cutting line. The system detects arrival via photoelectric sensors, identifies the material via barcode or RFID tag, measures dimensions via laser scanners, and records weight via platform scales. The WMS allocates the optimal storage location, and the gantry mechanism stores the material in the designated position.

For outbound operations, the production system or an operator issues a retrieval command. The system automatically locates the target material. The gantry mechanism precisely retrieves the material and delivers it to the outbound station. The entire process is automated, precise, and fast.

Real-Time Inventory Intelligence

The Herochu customized system provides real-time digital inventory tracking through its advanced PLC and touchscreen control interface. Operators can view live inventory data, storage location maps, and system diagnostics on an intuitive human-machine interface.

The WMS handles comprehensive inventory management functions. It tracks every item from receipt to retrieval. It manages lot numbers and expiration dates. It assigns storage locations based on FIFO principles. It generates usage statistics for production planning. It provides full data traceability for quality control and regulatory compliance.

For facilities with ERP systems, bidirectional data exchange eliminates manual data entry and ensures that inventory information is always current across the entire organization.

Built for 24/7 Industrial Operation

The Herochu customized system is engineered for continuous operation in demanding industrial environments. High-quality industrial components—Siemens touchscreen HMIs, Omron sensors, Schneider Electric relays and circuit breakers—ensure long service life and minimal downtime.

The system’s mechanical simplicity—a steel rack structure, a gantry crane on fixed rails, and industrial PLC controls—translates to predictable maintenance and straightforward troubleshooting. Spare parts are readily available. Service procedures are well-documented. And Herochu’s technical support team is available to ensure continuous operation.

For facilities handling the heaviest industrial materials, the Herochu Customized Steel Industrial Warehouse Storage Rack System with Automated Retrieval delivers the perfect balance of strength, intelligence, and flexibility.