For industries dealing with long goods—such as steel profiles, pipes, rods, and structural beams—efficient storage is a persistent challenge. Traditional storage methods often result in cluttered workshops, wasted space, difficult access, and increased risk of material damage. Herochu, a leader in industrial automation, addresses these issues with its Automated Storage Systems for Long Goods—a cutting-edge solution designed to maximize space, enhance efficiency, and streamline the handling of long materials.
A 3D Storage Solution: Double Tower Design for Maximum Capacity
Herochu’s Automated Storage System for Long Goods features a innovative three-dimensional material warehouse with a double tower structure: a 17-layer feed tower and a 19-layer main material tower, totaling 36 storage locations. This vertical design transforms unused overhead space into valuable storage real estate, significantly reducing the floor area required compared to horizontal storage methods.
Each storage bin measures 470mm in height, capable of accommodating profiles with a diameter of up to 220mm and a length of 6000mm or less—making it ideal for common long goods like steel pipes, aluminum extrusions, and wooden beams. With a single-layer load capacity of 3000kg (3T), the system handles heavy bundled or single profiles with ease, ensuring stability and safety even under full load.
Robust Structure: Built for Durability and Versatility
The system’s construction is engineered to meet the demands of industrial environments. It consists of a loading and unloading gantry system, profile material racks, material frames, and guide rails—all designed for high load-bearing capacity and long-term durability. Whether you need to store single pieces or bundled profiles of varying types (round, square, rectangular, or irregular), the system adapts seamlessly, eliminating the need for multiple storage setups.
One of the key advantages of Herochu’s design is its customizability. The number of layers and storage units can be tailored to your factory’s specific needs, ensuring the system integrates perfectly with your available space and inventory volume. This flexibility makes it suitable for small workshops and large manufacturing facilities alike.
Technical Specifications: Engineered for Efficiency
Herochu’s Automated Storage System for Long Goods is built on a foundation of precise engineering, with technical specifications that guarantee reliable performance:
- Length capacity: Handles long goods up to 6000mm, covering the most common sizes in industrial applications.
- Load per layer: 3T, supporting heavy bundled profiles without compromising stability.
- Mode of movement: Utilizes linear guide rail + chain technology for smooth, precise material transfer.
- Transmission mode: Chain drive ensures consistent power transmission, reducing wear and minimizing maintenance needs.
- Vertical lifting speed: 9m/min, allowing quick access to materials stored in upper layers.
- Inlet and outlet speed: 12m/min, ensuring fast loading and unloading to keep production workflows on track.
- Grid size: Each storage grid measures 600*500mm, providing ample space for various profile diameters and shapes.
- Number of storage units: Fully customizable to match your inventory needs, from small-scale setups to large warehouses.
These specifications work together to create a system that not only stores long goods securely but also delivers rapid access and efficient material handling.
Automated Handling: Streamlining Loading and Unloading
At the core of Herochu’s system is its automated loading and unloading gantry system, which eliminates manual material handling. The gantry works in tandem with the storage towers to automatically retrieve and deposit long goods, reducing reliance on forklifts or manual labor. This automation minimizes the risk of workplace accidents, cuts down on labor costs, and eliminates human errors in material placement.
When a specific profile is needed for production, the system’s intelligent software directs the gantry to the correct storage location. Using precise linear guide rails and chain drive, the gantry retrieves the material and transports it to the loading area—all in a matter of minutes. After use, the system can automatically return unused materials to their designated bins, keeping your inventory organized and accessible.
Benefits of Herochu’s Automated Storage System for Long Goods
1. Maximize Space Utilization
By leveraging vertical space with its double tower design, the system reduces the floor space required for long goods storage by up to 60% compared to traditional methods. This frees up valuable workshop space for production, assembly, or other operational needs.
2. Enhance Material Safety
Long goods stored haphazardly are prone to bending, warping, or scratching. Herochu’s system stores materials in secure, separated bins, protected from external impacts and environmental factors. The stable structure and controlled handling minimize damage, preserving material quality and reducing waste.
3. Improve Access and Efficiency
Manual retrieval of long goods often involves time-consuming searches and maneuvering. With Herochu’s system, materials are stored in designated locations, and the automated gantry retrieves them in minutes. This reduces downtime in production, as workers spend less time waiting for materials and more time on value-adding tasks.
4. Reduce Labor Costs
Automated loading and unloading eliminate the need for dedicated staff to handle and move long goods. This reduces labor expenses and allows your workforce to focus on skilled tasks, boosting overall productivity.
5. Seamless Integration with Production Lines
The system is designed to integrate smoothly with other manufacturing equipment, such as cutting machines, bending machines, and assembly lines. By automating material transfer between storage and production, it creates a continuous workflow, further enhancing efficiency.
6. Scalability for Growing Needs
As your business expands, so do your storage requirements. Herochu’s system offers customizable layers and storage units, allowing you to scale up without overhauling your entire storage infrastructure. Whether you need to add more layers or increase bin capacity, the system adapts to your evolving needs.
Who Can Benefit from Herochu’s System?
Herochu’s Automated Storage Systems for Long Goods are ideal for a wide range of industries:
- Construction: Store steel beams, pipes, and structural profiles securely.
- Manufacturing: Manage aluminum extrusions, metal rods, and machine parts efficiently.
- Automotive: Organize long components used in vehicle assembly.
- Aerospace: Handle precision metal tubes and profiles with care.
- Furniture production: Store wooden beams, metal frames, and upholstery supports.
No matter your industry, if you deal with long goods, this system transforms disorganized storage into a streamlined, efficient process.
Why Choose Herochu?
Herochu’s Automated Storage Systems for Long Goods stand out for their combination of innovation, durability, and customization. Unlike generic storage solutions, Herochu’s system is engineered specifically for long goods, addressing their unique challenges—length, weight, and handling complexity.
With robust chain drive transmission, reliable linear guide rails, and high load capacity, the system delivers consistent performance even in harsh industrial environments. Its user-friendly software allows for easy inventory management, with real-time tracking of material locations and usage, helping you optimize stock levels and reduce excess inventory.
Conclusion: Elevate Your Long Goods Management Today
In industries where efficiency and space matter, Herochu’s Automated Storage Systems for Long Goods are a game-changer. By combining vertical storage, automation, and customization, the system solves the most pressing long goods storage challenges—saving space, reducing costs, improving safety, and boosting productivity.
Whether you’re looking to organize a cluttered workshop, speed up material retrieval, or scale your storage capacity, Herochu has the solution. Invest in Herochu’s Automated Storage System for Long Goods and transform how you manage long materials—today and for years to come.
Contact Herochu to learn more about how their system can be tailored to your specific long goods storage needs.
