For large-scale sheet metal processing enterprises with high-volume, multi-variety, and continuous production needs, the efficiency of sheet material storage and scheduling directly determines the overall production efficiency of the enterprise. Traditional storage and scheduling methods, which rely on manual operation and forklift transportation, are not only inefficient but also prone to errors such as wrong material retrieval and inaccurate inventory statistics, which affect the normal progress of production. To solve these problems, Herochu has developed the Fully Automated Sheet Material Storage and Scheduling Center, a high-end integrated storage and scheduling solution that integrates automatic storage, intelligent scheduling, and seamless connection with production lines. This center realizes the full automation of the entire process from sheet metal storage, retrieval, transportation to scheduling, providing strong support for the efficient operation of large-scale sheet metal processing enterprises.
The Fully Automated Sheet Material Storage and Scheduling Center is designed with a focus on integration and automation, covering all links of sheet metal storage and scheduling. The center adopts a high-density multi-level racking structure made of high-quality steel, which has excellent structural stability and load-bearing capacity. With a height of 5-15 meters, it can make full use of vertical space to store a large number of sheet metal materials of different types and specifications, effectively reducing the occupation of floor space. The system’s movement mode combines linear guide rails and chains, which ensures the smooth and precise movement of the storage and transportation equipment. The CNC system uses laser scanning closed-loop positioning technology to achieve high-precision positioning of sheet metal, ensuring that each sheet metal can be accurately stored in the designated position and quickly retrieved when needed. The per-layer loading capacity of the center is 3t/5t, and the number of layers can be customized according to the customer’s storage needs, which can meet the storage needs of large-volume and heavy-weight sheet metal materials.
The core function of the Fully Automated Sheet Material Storage and Scheduling Center is its intelligent scheduling capability. The center is equipped with advanced intelligent scheduling software, which can realize the automatic scheduling of sheet metal according to the production plan and the needs of processing equipment. The software can automatically analyze the production order, determine the type and quantity of sheet metal required by each processing equipment, and then formulate the optimal retrieval and transportation plan. The system can automatically retrieve the required sheet metal from the storage rack, and transport it to the feeding port of the corresponding processing equipment through the automatic conveying line, realizing the seamless connection between storage and production. This intelligent scheduling mode not only avoids the delay of production due to manual scheduling errors but also optimizes the material supply sequence, ensuring that each processing equipment can get the required materials in time, improving the overall production efficiency of the production line.
The automatic loading and unloading system of the center is another highlight. The center is equipped with a professional double-column lifting mechanism; the motor drives the feeding tray and sheet metal to lift through multiple rows of chains, and the pushing mechanism on the lifting machine can stably hook the feeding tray to realize the automatic entry and exit of sheet metal. The loading and unloading process is fully automated, without the need for manual intervention, which not only improves the efficiency of loading and unloading but also avoids the damage of sheet metal caused by manual handling and the potential safety hazards of manual operation. For processing equipment such as laser cutting machines, robotic press brakes, and automatic turret punch presses, the center can realize automatic material supply and finished product recycling. After the processing is completed, the finished sheet metal parts can be automatically transported back to the designated storage position by the system, realizing the closed-loop management of materials.
The inventory management function of the Fully Automated Sheet Material Storage and Scheduling Center is highly intelligent and accurate. The center can be seamlessly connected with the enterprise’s ERP, MES, and other management systems to realize real-time synchronization of inventory data. Every operation of storing, retrieving, and returning materials will be automatically recorded in the system, and the inventory quantity and location will be updated in real time. Enterprise managers can monitor the inventory status of all sheet metal materials in real time through the central control system, including the quantity, type, specification, storage time, and usage of each material. The system can automatically generate inventory reports, shortage reminders, and overstock warnings, helping managers grasp the inventory dynamics in a timely manner and make scientific production and procurement decisions. In addition, the system supports remote management; managers can access the central control system through mobile devices or computers to monitor the operation status of the center and adjust the scheduling plan, realizing remote control of the storage and scheduling process.
In terms of customization and adaptability, the Fully Automated Sheet Material Storage and Scheduling Center has strong flexibility. The system supports both open and closed storage modes; the closed mode can effectively protect sheet metal from dust, moisture, and corrosion, while the open mode is convenient for quick access to frequently used materials. The color of the rack can be customized according to the customer’s workshop environment and brand image, with optional orange, blue, or other colors. The specification of the system can be fully customized according to the customer’s workshop layout, storage capacity, and production process requirements. Herochu’s professional technical team will conduct on-site surveys and design the most suitable solution for the customer. The system adopts standard export packaging, which ensures the safety and integrity of the equipment during transportation.
The Fully Automated Sheet Material Storage and Scheduling Center is mainly suitable for large-scale sheet metal processing enterprises, such as automotive manufacturing plants, large-scale electrical equipment factories, aerospace component manufacturers, and other enterprises with high-volume and continuous production needs. In these enterprises, the center can play a key role in connecting the preceding and the following, ensuring the smooth flow of the production line. For example, in a large-scale automotive manufacturing plant, the center can store a large number of auto body sheet metal parts of different models, and according to the production schedule of the assembly line, automatically supply the required sheet metal parts to each station, ensuring the efficient operation of the assembly line. In addition, the center can also be used in the warehousing and logistics links of sheet metal materials, realizing the automatic management of incoming and outgoing materials, improving the efficiency of warehousing operations.
Choosing Herochu’s Fully Automated Sheet Material Storage and Scheduling Center means choosing a professional and integrated storage and scheduling solution. Herochu is a professional manufacturer of automatic metal storage systems with rich experience in R&D, production, and installation. The company has sold its products to various countries around the world and has accumulated a large number of successful customer cases. The factory direct sales model ensures that customers can get high-quality products at competitive prices, and the company does not charge design fees, providing customers with cost-effective solutions. Herochu also provides overseas installation, commissioning, and after-sales service, ensuring that the system can be put into use smoothly and operate stably for a long time. With the support of this center, enterprises can greatly improve production efficiency, reduce operational costs, and enhance their core competitiveness in the market.
