Herochu Automated Metal Sheet Handling Solutions: The Swing-arm Manipulator Redefining Industrial Precision
In industrial settings—from automotive welding lines to optical lens assembly—handling metal sheets and delicate components with accuracy, speed, and safety is make-or-break for productivity. Traditional mechanical arms lack flexibility, while manual operation introduces human error, fatigue, and safety hazards. Herochu’s Automated Metal Sheet Handling Solutions, anchored by our high-performance Swing-arm Manipulator, addresses these gaps head-on. As a CE, UE, and ISO 9001-certified system starting at $20,300, this customizable solution adapts to your workshop’s unique needs, delivering the precision, efficiency, and safety modern manufacturing demands. Whether you’re managing high-volume metal sheet feeding or intricate component placement, Herochu’s Swing-arm Manipulator transforms how you handle materials.
What Is Herochu’s Swing-arm Manipulator?
Herochu’s R-series servo Swing-arm Manipulator is engineered exclusively for industrial automation scenarios where high-precision material handling and positioning are non-negotiable. Unlike clunky traditional mechanical arms, this pneumatic cantilever loading manipulator blends intelligence with reliability: smarter than outdated mechanical systems, more consistent than manual labor, and built to thrive in industries requiring strict precision, efficiency, and flexible production.
At its core, the manipulator features a modular assembly structure—designed for easy assembly and disassembly. This isn’t just a convenience; it means you can reconfigure the system as your workshop’s needs change, reducing space waste and avoiding the cost of investing in entirely new equipment. Whether you’re scaling up production or shifting to new product lines, the manipulator adapts, not the other way around.
Herochu’s Swing-arm Manipulator isn’t a one-size-fits-all tool. It’s a tailored solution for metal sheet handling and beyond—capable of managing everything from large, heavy metal sheets to tiny electronic components. With hundreds of hours of testing in real-world industrial environments, we’ve refined its design to balance durability and agility, ensuring it performs consistently even in high-intensity, 24/7 operation.
Key Benefits: Why Manufacturers Choose Herochu’s Automated Metal Sheet Handling Solutions
1. Unmatched Operational Convenience & Flexibility
The manipulator’s modular assembly structure is a game-changer for workshop efficiency. Unlike fixed automation systems that require extensive installation and can’t be repositioned, this design lets your team assemble or disassemble the manipulator quickly—no specialized tools or lengthy downtime needed. This flexibility is critical for workshops with dynamic layouts: if you need to shift the manipulator from a metal sheet feeding station to an electronic component line, you can do so in hours, not days. When not in use, it breaks down into compact parts, minimizing storage space and keeping your workshop floor clear for other tasks.
2. Ironclad Security Assurance
Safety is foundational to industrial automation, and Herochu’s Swing-arm Manipulator is built with multiple layers of protection. It comes standard with emergency stop protection—a tactile, easy-to-access button that shuts down operations instantly if a hazard is detected. Complementing this is automatic braking: if the manipulator’s movement deviates from its programmed path or encounters unexpected resistance, it stops automatically, preventing collisions with workers, equipment, or materials. For human-machine collaboration scenarios (like medical equipment production lines), optional collision detection adds another layer of safety, ensuring the manipulator adjusts its movement to avoid contact with workers. Every feature is designed to meet CE, UE, and ISO 9001 standards, so you can trust it to keep your team safe.
3. Economical, Ergonomic Design That Cuts Costs
Manual material handling is costly—not just in labor hours, but in fatigue-related errors, worker compensation claims, and slowdowns. Herochu’s Swing-arm Manipulator eliminates these costs with an ergonomic design that simplifies loading operations. The system’s intuitive controls mean workers don’t need extensive training to operate it, and the automated handling process is smooth, coherent, and efficient—no more straining to lift heavy metal sheets or squinting to align tiny components.
Over time, these efficiencies add up. For example, a workshop handling 100 metal sheets per day with manual labor might spend 2–3 hours on feeding alone. With the manipulator, that time drops to 30 minutes or less, freeing workers to focus on higher-value tasks like quality control or fabrication. Additionally, the manipulator’s precision reduces material waste—no more bent metal sheets or damaged components from human error—lowering replacement costs and boosting your bottom line.
Product Advantages: Beyond Basic Handling
Herochu’s Swing-arm Manipulator stands out from competitors thanks to three key advantages that solve specific industrial pain points:
1. Intelligent Feeding for Unattended Efficiency
The manipulator integrates an advanced intelligent control system that automatically identifies and adapts to different materials—from thin 8mm metal sheets to thick 20mm stock, and even tiny electronic components. This eliminates the need for constant manual intervention: the system recognizes the material type, adjusts its grip (via specialized suction cups), and positions it exactly where it needs to go. On an electronic assembly line, for example, this means no more human errors from misplacing components—each part is picked and placed with consistent accuracy, reducing defective products and rework.
2. Wide-Angle Rotation for Complex Spaces
Traditional manipulators are limited by narrow working radii, forcing workshops to rearrange equipment to accommodate them. Herochu’s design features flexible joints that enable wide-angle rotation, covering a broader working area. This is a game-changer for complex scenarios like automotive welding: the manipulator can easily reach welding points at multiple angles without requiring you to move the vehicle or reposition the entire system. It adapts to your workshop’s layout, not the other way around, saving time and reducing workflow disruptions.
3. Precise Positioning for Precision Manufacturing
For industries like optical lens assembly or aerospace component production, even a fraction of a millimeter of error can ruin a product. Herochu’s Swing-arm Manipulator uses high-precision servo motors and closed-loop control technology to achieve repeat positioning accuracy within ±0.1mm. This level of precision ensures every operation is consistent—no more variations in component placement or metal sheet alignment. For a workshop producing precision parts, this translates to lower defect rates, higher customer satisfaction, and a stronger reputation in your industry.
Standard Specifications: Choose the Right Model for Your Needs
Herochu offers five standard models of the Swing-arm Manipulator, each engineered to handle different material thicknesses, weights, and sizes. All models use electric power and feature specialized suction cups for secure gripping:
| Model | Thickness of Feeding Plate | Maximum Feeding Width | Minimum Feeding Width | Maximum Plate Weight | Number of Suction Cups | Suction Cup Diameter |
| HC-R3015-500 | 8mm | 3000*1500mm | 1250*1000mm | 300kg | 15 | 150mm |
| HC-R3015-750 | 12mm | 3000*1500mm | 1250*1000mm | 500kg | 15 | 200mm |
| HC-R3015-1000 | 20mm | 3000*1500mm | 1250*1000mm | 1000kg | 18 | 250mm |
| HC-R4020-500 | 8mm | 4000*2000mm | 1250*1000mm | 300kg | 15 | 150mm |
| HC-R4020-750 | 12mm | 4000*2000mm | 1250*1000mm | 500kg | 15 | 200mm |
Fully Customizable: Build a Manipulator That Fits Your Workshop
Every manufacturing facility has unique needs—whether you’re handling extra-thick metal sheets (thicker than 20mm), ultra-light components (lighter than 300kg), or require a longer working radius for large-scale projects. Herochu offers full customization for our Automated Metal Sheet Handling Solutions, including:
- Material compatibility: Adjust the manipulator to handle non-metal materials like plastic sheets or glass, with specialized gripping tools.
- Weight capacity: Upgrade to handle plates heavier than 1000kg for heavy-industry applications.
- Working radius: Extend or reduce the rotation range to match your workshop’s layout.
- Suction cup configuration: Modify the number, size, or type of suction cups for delicate or irregularly shaped materials.
- Control system: Integrate with your existing factory automation software (like PLC or MES systems) for seamless workflow integration.
Our team works directly with you to assess your production processes, material types, and space constraints. We’ll create a 3D design of the customized manipulator, test it against your use cases, and walk you through every step of installation—ensuring the final system fits perfectly into your workshop.
Hidden Highlights: Durability & Collaboration
Two often-overlooked features make Herochu’s Swing-arm Manipulator a long-term investment:
- Stable, 24/7 Durability: All structural components undergo rigorous fatigue testing, meaning the manipulator can run continuously for 24 hours a day, 7 days a week—ideal for high-intensity operations like food packaging sorting or automotive component production. It’s built to withstand the wear and tear of industrial use, with a lifespan of 10+ years with regular maintenance.
- Safe Human-Machine Collaboration: Beyond standard emergency stops, the optional collision detection system uses sensors to detect nearby workers and adjust movement in real time. This makes the manipulator safe for use in environments where workers and automation operate side-by-side—like medical device assembly lines—without sacrificing speed or precision.
Why Herochu?
For over a decade, Herochu has been a leader in industrial automation solutions, with a track record of delivering products that solve real-world manufacturing challenges. Our Automated Metal Sheet Handling Solutions aren’t just tools—they’re investments in your productivity, safety, and growth. With CE, UE, and ISO 9001 certifications, you’re getting a system that meets global quality standards, while our $20,300 starting price makes high-precision automation accessible for mid-sized workshops and large factories alike.
Whether you’re looking to reduce manual labor, improve precision, or scale your production, Herochu’s Swing-arm Manipulator is the solution. Contact our team today to schedule a demo, discuss your customization needs, and get a tailored quote—let’s build an automation system that works as hard as your team does.
