Sheet Metal & Pipe Storage Racks Manufacturer

Double-Tower Four-Row Metal Plate Storage Rack – Side Discharge with Dual-Beam Manipulator for High-Density Automation

Efficiency in metal fabrication begins long before the first cut—it starts with how raw materials are organized, accessed, and fed into production. The Double-Tower Four-Row Metal Plate Storage Rack – Side Discharge with Dual-Beam Manipulator addresses this foundational challenge with a scalable, high-density architecture tailored for today’s smart factories.

Double-Tower Four-Row Metal Plate Storage Rack – Side Discharge with Dual-Beam Manipulator for High-Density Automation

Efficiency in metal fabrication begins long before the first cut—it starts with how raw materials are organized, accessed, and fed into production. The Double-Tower Four-Row Metal Plate Storage Rack – Side Discharge with Dual-Beam Manipulator addresses this foundational challenge with a scalable, high-density architecture tailored for today’s smart factories.
Unlike legacy pallet racking or static shelving, this system transforms vertical airspace into active inventory. Comprising two symmetrical towers, each divided into four tightly packed rows, it creates a compact yet highly accessible warehouse within the workshop. With heights reaching up to 12 meters, it leverages unused overhead volume—freeing valuable floor space for machining centers or assembly lines.
The dual-beam manipulator is the system’s operational core. Mounted on a gantry spanning both towers, it features two synchronized lifting beams capable of independent vertical movement. This allows one beam to load a fresh plate while the other unloads a used one—enabling continuous, non-stop material flow. Constructed from hardened alloy steel with servo-driven actuators, the manipulator handles plates with consistent grip force, preventing surface scratches or edge damage critical in precision applications.
Side discharge is a game-changer. Traditional top-down AS/RS systems often require complex lift-and-rotate mechanisms that slow cycle times. Here, plates slide horizontally out of the rack directly onto roller conveyors aligned with laser cutters or bending stations. This linear transfer reduces cycle time by 40% compared to vertical extraction models and eliminates the need for intermediate staging tables.
Each storage position is equipped with RFID or barcode readers that log material data upon insertion—grade (e.g., SS304, AL5052), thickness, batch number, supplier, and heat treatment status. This digital twin ensures full traceability from warehouse to finished part, meeting ISO 9001 and aerospace compliance standards.
Integration is seamless. The system communicates via OPC UA or Modbus TCP with ERP platforms like SAP or Siemens Teamcenter. When a job order is released, the WMS triggers the manipulator to fetch required sheets minutes before the machine tool becomes idle—eliminating waiting time and maximizing OEE (Overall Equipment Effectiveness).
Durability is engineered in. All structural components undergo galvanization or powder coating for corrosion resistance, crucial in humid or coastal industrial zones. Bearings and rails are sealed against metal dust—a common issue in stamping or plasma cutting environments.
Real-world impact? A Tier-1 automotive supplier in Germany reported a 60% reduction in material handling labor after installing this system, with laser cutter utilization rising from 58% to 89%. Another case in Texas saw a 30% decrease in sheet misplacement errors, directly improving first-pass yield.
For facilities running mixed-material production—switching between carbon steel, stainless, aluminum—the system’s intelligent zoning prevents cross-contamination. Heavier plates are stored lower for stability; thinner, high-demand sheets occupy mid-level aisles for rapid access.
Ultimately, the Double-Tower Four-Row Metal Plate Storage Rack is more than hardware—it’s a workflow optimizer. It turns chaotic raw material yards into orderly, responsive supply chains, making it indispensable for any shop pursuing Industry 4.0 maturity.

FAQ

Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!

Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.

Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.

Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.

Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.

Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.

Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.

Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.

Q8: How do you ensure product quality?
Our quality assurance includes:

  • A team of over 40 technical engineers for professional debugging and support.

  • A dedicated quality control department compliant with ISO9001 standards.

  • CE certification for all exports.

  • Rigorous load testing before shipment to ensure structural safety and reliability.

Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.

Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.

Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.

Customer visit

Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.

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Product Categories

Roll Out Sheet Metal Rack
Roll Out Sheet Metal Rack
Pipe Cantilever Storage Rack
Pipe Cantilever Storage Rack
Sheet Metal Handling Equipment
Sheet Metal Handling Equipment
Automated Sheet Metal Storage Systems
Automated Sheet Metal Storage Systems
Automatic loading and unloading system for laser cutting machines
Automatic loading and unloading system for laser cutting machines
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