Advanced Automatic Plate Storage System with PLC Control

Advanced Automatic Plate Storage System with PLC Control – Precision, Safety, and Scalability for Industrial Workshops

In metal fabrication, time lost searching for materials is revenue lost. The Advanced Automatic Plate Storage System with PLC Control addresses this head-on by merging industrial automation with intelligent inventory management—creating a storage environment where every plate is known, accessible, and ready for production.

Designed for workshops handling high volumes of sheet metal, this system centralizes storage in a vertical tower that operates like a robotic librarian for flat stock. Controlled by a programmable logic controller (PLC) and managed through an intuitive touchscreen, it automates the entire lifecycle of a plate: intake, classification, storage, retrieval, and even weight verification.

Key specifications highlight its industrial-grade capability:

• Plate sizes supported: 3015, 4015, 4020, 6015, 6020, and 6025 mm
• Load capacity: 3T or 5T per layer (expandable to 10T with reinforcement)
• Vertical speed: 9 m/min
• In/out speed: 12 m/min
• Drive system: Chain transmission with linear guide rails for stability

These specs translate into real-world performance. A typical 20-level tower can store over 60 tons of steel plates in less than 10 square meters of floor space—something impossible with traditional stacking. And because each level is independently accessible, there’s no need to unload upper layers to reach lower ones.

The PLC control system does more than move plates—it enables smart decision-making. Integrated weight sensors detect discrepancies (e.g., missing sheets or incorrect bundles), triggering alerts before errors propagate downstream. Material categories (e.g., SS304, A36, aluminum 5052) can be color-coded or tagged in the software, allowing operators to filter inventory visually or via search.

One of the system’s greatest strengths is its modularity. Start with a single tower for urgent needs, then expand laterally as production grows. Link multiple units via a shared RGV track to create a unified material highway across your facility. This scalability makes it suitable for both SMEs and large OEMs.

Integration with production machinery is seamless. When paired with an automated guided vehicle (AGV) or RGV, plates flow directly from storage to cutting tables. Add a 6-axis robotic arm, and the entire feeding process becomes hands-free—ideal for lights-out manufacturing.

Durability is assured through over-engineered components. The frame uses high-strength structural steel with anti-corrosion treatment. Bearings and chains are rated for 100,000+ cycles. Even the control cabinet is IP54-rated for dust and splash resistance—critical in metalworking environments filled with coolant mist and metal fines.

From a safety perspective, the system eliminates common workshop hazards: no more manual lifting of 500kg plates, no unstable stacks, no forklift near-misses. Access doors interlock with motion controls, ensuring zero movement when personnel are nearby.

Installation is streamlined thanks to factory pre-assembly. Wiring, programming, and mechanical alignment are completed off-site. On delivery, your team handles foundation bolting and power connection—typically completing setup in under a week.

In conclusion, the Advanced Automatic Plate Storage System with PLC Control is more than hardware—it’s a productivity multiplier. By automating the most overlooked part of the workflow—storage—it frees skilled labor for value-added tasks, reduces waste, and positions your facility for future automation investments.