For high-volume metal fabrication shops, managing large inventories of steel plates manually is no longer viable. The Automatic Two-Tower Plate Storage and Retrieval System offers a next-generation alternative—combining dual-tower architecture, robotic precision, and real-time data analytics to deliver unmatched efficiency in material logistics.
This system features two independent yet synchronized storage towers, each rising 8 to 13 levels high and supporting up to 5 tons per shelf. The dual configuration enables parallel operations: while one tower retrieves material for production, the other accepts incoming sheets or performs internal reorganization. This redundancy minimizes downtime and supports continuous workflow—even during peak demand.
Powered by chain-driven linear motion systems, vertical carriages move at 9 m/min, while horizontal transfer between towers and processing stations occurs at 12 m/min. Integrated robotic arms and AGVs handle all loading and unloading tasks, ensuring zero manual contact with heavy plates. Each retrieval cycle completes in under 10 seconds, making the system ideal for just-in-time manufacturing.
Every plate is tagged with an RFID chip upon entry, linking it to a digital twin in the central management platform. Operators can track location, weight, material grade, and usage history in real time. IoT-enabled sensors provide continuous feedback on pallet alignment, slot availability, and potential overloads, triggering automatic alerts when action is needed.
Thanks to its 3D spatial design, the two-tower system triples storage capacity within the same factory footprint. Customizable layer heights and optional plate support mechanisms—such as anti-scratch pads or edge guards—protect material integrity, especially for pre-finished or coated sheets.
All structural components are validated through Ansys and Simsolid simulations, guaranteeing performance under extreme cyclic loading. Clients can tailor load capacity (1–6 tons), external dimensions, color, and control interface language to match local operational needs.
Backed by rigorous quality control—where every bolt and weld is inspected—and supported by real-time fault diagnostics, this system delivers reliability you can count on. The Automatic Two-Tower Plate Storage and Retrieval System isn’t just about storing steel—it’s about future-proofing your entire production ecosystem with speed, intelligence, and unwavering precision.
