Laser automation loading and unloading system

Laser automation loading and unloading system

Herochu’s Laser Automation Loading and Unloading System stands out for its smart integration of a storage tower with the loading/unloading mechanism—a design that minimizes floor space while maximizing productivity. Unlike bulky traditional setups, this compact system fits seamlessly into existing workshop layouts, even in facilities with limited square footage. The fully automated cassette changing feature is the backbone of its efficiency: it handles the entire material flow from storage to laser cutting machine and back, eliminating the need for manual cassette transfers. This not only cuts down on non-productive time but also enables consistent, 24/7 operation—turning your laser cutting machine into a more profitable asset.

Whether you’re processing small batches of custom parts or high-volume orders, the system’s compact footprint ensures it doesn’t compete with production areas for space.

Category Automation Sheet Metal Material Warehouse Tag Laser automation loading and unloading system

Laser automation loading and unloading system

Herochu Laser Automation Loading and Unloading System: Transform Laser Cutting Productivity with Compact, Certified Solutions

For metalworking facilities relying on laser cutting machines to process medium and thin metal sheets, Herochu’s Laser Automation Loading and Unloading System redefines efficiency. Designed to eliminate manual material handling, maximize machine utilization, and save valuable floor space, this fully automated solution adapts to your workshop’s unique needs—starting at $39,000. Backed by CE, EU, and ISO 9001 certifications, it delivers the reliability, safety, and performance required for lightly manned or unmanned production, making it an ideal choice for businesses of all sizes.

Core Design: Compact Automation That Saves Space & Boosts Output

Whether you’re processing small batches of custom parts or high-volume orders, the system’s compact footprint ensures it doesn’t compete with production areas for space. Every component is engineered to work in harmony: the system includes a laser cutting machine, a laser loading and unloading robot, and an electric exchange trolley—all connected via linear axes to form a streamlined automation unit. This integration means no wasted movement, faster material transfer, and fewer opportunities for errors or delays.

Customizable to Your Workshop’s Needs

Herochu recognizes that laser cutting operations vary widely—from sheet sizes to production volumes. That’s why the Laser Automation Loading and Unloading System is fully customizable, with options to match your specific requirements:

Sheet Size Compatibility: Available in six standard configurations to accommodate common medium and thin metal sheet dimensions: 3015mm, 4015mm, 4020mm, 6015mm, 6020mm, and 6025mm.

Storage Capacity: Choose from 8 to 13 floors in the integrated storage tower, adjusting inventory holding to fit your material volume and ceiling height.

Load Capacity: Each layer supports 3T or 5T (depending on your setup), ensuring the system handles even heavier stacks of medium-thickness sheets without compromising stability.

Our team works closely with you to assess your workshop layout, laser cutting machine model, and production goals—tailoring the system to integrate seamlessly with your existing workflow. No need to overhaul your operations; the system adapts to you.

Technical Specifications: Built for Speed, Precision, & Durability

Herochu’s Laser Automation Loading and Unloading System is engineered with high-performance components to deliver consistent, long-term reliability. Key technical details include:

Mode of Movement: Linear guide rail + chain system for smooth, precise horizontal transfer of cassettes and sheets. This design reduces friction, minimizes noise, and ensures accurate positioning—critical for avoiding material damage or misalignment with the laser cutter.

Transmission Mode: Chain drive for reliable power transfer. Unlike belt-driven systems that stretch or wear out over time, chain drives require minimal maintenance and maintain consistent performance even in high-use environments.

Vertical Lifting Speed: 9m/min. The storage tower’s lifting mechanism moves cassettes quickly between floors, reducing wait times for material retrieval.

Inlet/Outlet Speed: 12m/min. Fast loading and unloading of sheets to/from the laser cutting machine keeps production cycles moving, cutting down on idle time for your cutter.

Plate Support: Sturdy, corrosion-resistant supports hold sheets securely during transfer and storage, preventing warping, scratching, or damage—even for thin, delicate metal sheets.

Key Advantages: Efficiency, Safety, & Cost Savings

The Herochu Laser Automation Loading and Unloading System isn’t just about automation—it’s about solving real pain points for metalworking facilities. Here’s how it delivers value:

1. Optimized Material Flow & Machine Utilization

Manual loading and unloading often leave laser cutting machines idle while workers fetch, position, or remove sheets. This system eliminates that downtime by automating the entire material transfer process. The laser cutter receives sheets exactly when needed and sends finished parts to storage immediately—boosting machine utilization by up to 30% (depending on your current workflow). For facilities running multiple shifts, this means more parts produced per day without adding extra labor.

2. Enhanced Work & Process Safety

Safety is built into every component. The system includes:

Weight Control: A lift-mounted weight detection system prevents overloading, reducing the risk of equipment failure or sheet damage.

Tilted Part Monitoring: Sensors detect if sheets are tilted during unloading, stopping the process to avoid jams or accidents.

Fire Prevention & Eye Protection: Designed to comply with industry safety standards, the system includes features to mitigate fire risks (critical for laser cutting) and protect workers’ eyes from laser exposure.

Environmental Protection: No harmful emissions or waste during operation, aligning with modern sustainability goals.

These features not only keep your team safe but also reduce the risk of costly production halts due to accidents or equipment damage.

3. Intelligent Detection for Precision Handling

The system’s smart technology ensures accurate processing of medium and thin metal sheets. Its intelligent thickness detection measures each sheet precisely, then sorts and places them on dedicated pallets based on thickness. This eliminates manual sorting errors, ensures the right sheet is loaded for each job, and simplifies inventory tracking. For facilities processing multiple sheet thicknesses, this feature cuts down on setup time and reduces material waste from misused sheets.

4. Energy Efficiency & Cost Savings

Herochu’s system is designed to lower operational costs in multiple ways:

Labor Savings: Automatic loading/unloading minimizes manual work, reducing labor intensity and allowing you to reallocate staff to higher-value tasks. Over time, this translates to significant labor cost reductions.

Energy Efficiency: The system saves non-productive energy use by keeping the laser cutter running only when material is ready, and it can serve multiple laser cutting machines simultaneously—maximizing energy use per machine and reducing overall consumption.

Workshop Utilization: The compact design frees up floor space for additional production equipment or storage, eliminating the need for costly facility expansions.

For medium and thin metal sheet processing, these savings add up quickly—making the system a cost-effective investment that pays for itself over time.

Versatile Applications Across Industries

Herochu’s Laser Automation Loading and Unloading System is built to serve the diverse needs of metalworking sectors, including:

Construction machinery: Processing sheets for structural components or parts.

Machine tools: Manufacturing precision sheets for tool bodies or components.

Metal products: Producing parts for appliances, furniture, or industrial equipment.

Sheet metal cutting and processing: Supporting high-volume or custom cutting operations.

Its flexibility makes it suitable for both small workshops focused on custom orders and large facilities running high-volume production—adapting to your output needs without sacrificing performance.

Why Choose Herochu’s Laser Automation Loading and Unloading System?

In a competitive metalworking market, efficiency and reliability are key to staying ahead. Herochu’s system delivers on both, with:

Certified Quality: CE, EU, and ISO 9001 certifications ensure compliance with global safety and performance standards, giving you confidence in every operation.

Customization: A solution tailored to your workshop’s size, sheet dimensions, and production goals—no one-size-fits-all compromises.

Proven Durability: High-quality components (including corrosion-resistant materials and precision-engineered parts) ensure a long service life and minimal maintenance.

Tangible ROI: Faster production, lower labor costs, and reduced waste mean the system starts delivering value from day one.

Starting at $39,000, Herochu’s Laser Automation Loading and Unloading System is more than an upgrade—it’s a strategic investment in your facility’s productivity and profitability. Whether you’re looking to reduce manual labor, boost laser cutter output, or save space, our team is ready to design a solution that fits. Contact Herochu today to discuss your needs and take the first step toward fully automated, efficient laser cutting operations.

FAQ

Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!

Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.

Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.

Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.

Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.

Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.

Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.

Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.

Q8: How do you ensure product quality?
Our quality assurance includes:

A team of over 40 technical engineers for professional debugging and support.
A dedicated quality control department compliant with ISO9001 standards.
CE certification for all exports.
Rigorous load testing before shipment to ensure structural safety and reliability.

Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.

Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.

Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.

Customer visit

Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.