Herochu Vertical Steel Plate Storage Racks: Industrial-Grade Solutions for Metal Fabricators
The High Cost of Inefficient Storage
For steel service centers and metal fabricators handling 3,000×2,000mm plates, traditional horizontal storage systems create costly bottlenecks. A U.S. manufacturer struggling with frequent crane-access requirements and heavy plate handling documented:
- 20-minute retrieval times per plate using overhead cranes
- $28,000/year in plate damage from handling incidents
- 65% of production space consumed by disorganized stacks
- Safety risks during frequent access operations
Horizontal stacking made plate inspection impossible without shifting entire stacks—increasing scratch damage and crane operator fatigue.
Engineered for Industrial Demands
Herochu’s vertical sheet metal rack systems offer two capacity configurations tailored to operational needs:
1. 2-Ton Heavy-Duty System
- All-steel V-guide wheels for smooth operation
- 3° safety tilt for controlled plate retrieval
- 7.2m full extension for maximum accessibility
2. 1-Ton Standard System
- Polyurethane dual-row wheels for quiet operation
- 2° tilt for compact retrieval
- 4.15m retracted length for space efficiency
Core Features:
- 100mm adjustable slots for precise plate spacing
- Triple anti-tip rails exceeding ANSI safety standards
- Full-top clearance for overhead crane integration
Operational Transformation
The systems solved core workflow challenges through three innovations:
1. Crane-Integrated Access
- 7.2m full-extension drawers enable direct overhead hoist access without plate shifting.
2. Damage Prevention
- Powder-coated surfaces and tilt mechanisms eliminate edge damage during retrieval.
3. Space Optimization
- Vertical configuration stores 48 plates in 65 sq ft—replacing horizontal storage needing 110 sq ft.
Documented Performance Gains
Within three months of implementation:
- 76% faster retrieval: Plate access reduced from 20 minutes to under 4.
- $22,000 annual savings: Eliminated plate replacement costs.
- Zero handling incidents: Reduced crane operations by 70%.
- 40% space recovery: Repurposed floor area for laser cutting stations.
Implementation Essentials
For optimal performance:
- Secure Anchoring: Expansion bolt installation on 6″ reinforced concrete.
- Weight Distribution: Even loading prevents frame torsion.
- Shipping: Premium wood crating ($12.5/sq ft) for international transport.
ROI & Competitive Advantage
The manufacturer achieved ROI in 13 months through:
- $31,000/year in recovered production space
- $22,000 annual savings from eliminated damage claims
- 18% faster order fulfillment from reduced handling
Transform Your Operations Today
Stop sacrificing productivity to inefficient storage. Herochu’s vertical sheet storage racks deliver:
- Military-grade protection for precision surfaces
- Crane-ready access without plate shifting
- Future-proof modular expansion capabilities
Contact our engineering team to design a solution configured for your plate dimensions, weights, and facility constraints. Transform storage from an operational burden to a competitive asset.
Certifications & Compliance
- CE Marking: Meets EU Machinery Directive 2006/42/EC
- ISO 9001:2015: Quality management system certified
- Load-Tested: Exceeds ANSI MH27.1 standards for industrial racking
Pro Tip: Pair with Herochu’s Sheet Metal Handling Cranes for a complete material management solution.
