Customized pneumatic roll out rebar storage racks

Herochu Customized Pneumatic Roll Out Rebar Storage Racks: Industrial Strength Meets Effortless Access​

Specification

For construction firms, steel fabricators, and manufacturing facilities, storing rebar—long, heavy, and prone to tangling—poses a persistent challenge. Traditional static racks force workers to climb, reach, or maneuver heavy lifting equipment into tight spaces, wasting time and creating safety risks. Herochu’s Customized Pneumatic Roll Out Rebar Storage Racks eliminate these pain points, merging pneumatic-powered convenience with rugged durability. Certified to CE, EU, and ISO 9001 standards, these fully customizable systems adapt to your workshop’s unique layout, starting at $3,099—delivering efficiency, safety, and long-term value for businesses that handle rebar and other long, bulky materials.​

Engineered for Rebar’s Unique Demands​

Rebar storage requires more than just strength—it needs precision access. Herochu’s pneumatic roll out design is built specifically for this purpose, combining high-grade carbon steel construction with a pneumatic lift-and-slide mechanism that turns cumbersome material retrieval into a streamlined task. Unlike basic cantilever racks, our system features retractable arms powered by compressed air, allowing entire layers of rebar to roll out smoothly from the rack’s frame—no manual cranking or awkward maneuvering required. This design is a game-changer for high-volume operations, where every minute spent retrieving rebar impacts project timelines.​

Each component of the rack is engineered for industrial rigor. The upright columns are reinforced with 11-gauge carbon steel to resist bending under heavy loads, while the roll-out arms feature precision-machined bearings and pneumatic cylinders tested to withstand 10,000+ cycles without failure. The base frame includes anti-tip stabilizers and floor-anchoring points, ensuring the system stays secure even when fully extended with 20-foot rebar lengths. Finished with electrostatic powder coating (available in industrial gray, blue, or custom colors), the racks resist corrosion from concrete dust, moisture, and harsh workshop chemicals—extending their lifespan in even the toughest environments.​

The Pneumatic Difference: How It Works​

What sets Herochu’s Customized Pneumatic Roll Out Rebar Storage Racks apart is their intuitive, low-effort operation. Here’s how the system transforms rebar management:​

1. Pneumatic Power: A compact, workshop-compatible air compressor (sold separately or integrated into your existing system) supplies pressure to the rack’s cylinders. With a simple push of a foot pedal or wall-mounted button, the selected layer’s pneumatic arms lift slightly to disengage locking pins, then roll outward on heavy-duty steel rails. This eliminates the need for manual lifting, reducing strain on workers and lowering injury risks.​

2. Controlled Access: Each roll-out layer operates independently, so you can retrieve rebar from the front, middle, or back of the rack without moving other materials. Layers can be adjusted vertically (in 6-inch increments) to fit different rebar diameters—from ½-inch tie wire to 2-inch structural rebar—while arm length is customizable from 4 feet to 10 feet to accommodate standard or custom rebar lengths.​

3. Secure Locking: When retracted, each layer automatically locks into place via spring-loaded pins, preventing accidental movement during forklift or crane operations. For added safety, the system includes visual indicators (red/green lights) to show when a layer is locked or in use—a critical feature for busy workshops with multiple team members.​

With a load capacity of 2,200 lbs per roll-out layer and 8,800 lbs for the fixed bottom layer, the rack handles even the heaviest rebar bundles with ease. This strength, paired with pneumatic convenience, makes it ideal for both small fabrication shops and large construction yards.​

Fully Customizable to Your Workshop​

No two rebar storage needs are identical—and Herochu’s system adapts accordingly. Our design team works with you to tailor every aspect of the rack to your space and workflow:​

• Size & Layout: Choose from single-sided (for wall-mounted installation) or double-sided (for freestanding use) configurations. Adjust height (up to 12 feet) and depth (up to 15 feet) to fit narrow aisles or open warehouse floors.​

• Capacity & Layers: Opt for 3–6 roll-out layers plus an optional fixed bottom layer. Each layer can be customized to hold specific rebar lengths or diameters, with adjustable arm spacing to prevent tangling.​

• Integration: The system works seamlessly with cranes, forklifts, and rebar handlers. We can add custom features like barcode scanners (for inventory tracking) or dust covers (for outdoor storage) to match your operations.​

• Aesthetics: Select from standard industrial coatings or custom colors to align with your brand or workshop safety protocols.​

This level of customization ensures the rack doesn’t just fit your space—it enhances how you work. A small rebar fabricator in Ohio, for example, opted for a 4-layer, single-sided system with 6-foot arms to fit their 20×30-foot workshop, while a Texas construction firm chose a 6-layer, double-sided rack with 10-foot arms to store 50+ rebar bundles at once. Both systems started at $3,099 and delivered immediate improvements in retrieval time (down 40% on average) and space utilization (up 35%).​

Certified Safety & Durability You Can Trust​

In industrial settings, safety and reliability are non-negotiable—and Herochu’s Customized Pneumatic Roll Out Rebar Storage Racks deliver on both fronts. Every system undergoes rigorous testing to meet CE, EU, and ISO 9001 standards, ensuring compliance with global safety regulations. The carbon steel frame is stress-tested to handle 125% of its rated load, while the pneumatic components are certified for use in industrial environments (IP65-rated for dust and water resistance).​

The electrostatic powder coating adds an extra layer of protection, resisting chipping, rust, and fading even when exposed to concrete splatter, welding sparks, or outdoor elements. This durability translates to a longer lifespan—our racks typically last 15+ years with minimal maintenance, making them a cost-effective alternative to flimsy, disposable storage solutions.​

Why Herochu Stands Out for Rebar Storage​

When you invest in Herochu’s Customized Pneumatic Roll Out Rebar Storage Racks, you’re not just buying a rack—you’re investing in a workflow upgrade. Here’s why businesses choose us:​

• Efficiency: Pneumatic roll-out access cuts rebar retrieval time in half, letting your team focus on fabrication instead of handling.​

• Safety: Eliminates manual lifting and climbing, reducing OSHA recordables and worker fatigue.​

• Flexibility: Customizable dimensions and layers grow with your business, avoiding costly replacements.​

• Value: Starting at $3,099, our racks deliver a fast ROI through improved productivity and reduced material damage.​

Whether you’re storing ½-inch rebar for residential projects or 2-inch structural rebar for commercial builds, Herochu’s system is designed to make your job easier.​

Ready to Transform Your Rebar Storage?​

Herochu’s Customized Pneumatic Roll Out Rebar Storage Racks are the smart choice for businesses that demand strength, convenience, and customization. Our team will visit your workshop (or review blueprints remotely) to design a system that fits your space, your inventory, and your budget. Backed by global certifications and a 5-year warranty on parts, we stand behind every rack we build.​

Contact us today to schedule a consultation and get a tailored quote for your customized system.