Laser Cutting Machine Integrated With Automation System
At the heart of the Herochu Laser Cutting Machine Integrated With Automation System is a laser cutter designed for industrial-grade performance—paired with an automation setup that enhances its capabilities without compromising accuracy. The system is available in six standard working area sizes to match your production needs: 3015mm, 4015mm, 4020mm, 6015mm, 6020mm, and 6025mm—covering everything from small batch parts to large-format sheet metal (e.g., 6025mm for oversized automotive or construction components). This flexibility ensures you’re not forced to work around a one-size-fits-all machine; instead, the system adapts to your most common projects.
Laser Cutting Machine Integrated With Automation System
- Movement & Transmission: The automation uses a linear guide rail + chain setup for smooth, precise material transport, paired with chain drive for reliable power transfer. This combination ensures consistent movement even under heavy loads, reducing the risk of jams or misalignment that can halt production.
- Speed That Matches Your Laser: The system’s vertical lifting speed reaches 9m/min, while inlet and outlet speeds hit 12m/min—fast enough to keep up with even high-power 40kW lasers. There’s no waiting for material to move; the automation syncs perfectly with the laser’s cutting cycle, maximizing uptime.
- Flexible Loading/Unloading: The universal automation unit handles both raw sheet loading and finished part unloading. For fast sheet processing times (e.g., high-volume small parts), the compact design ensures minimal downtime between cycles. It also includes scrap skeleton separation—automatically removing waste material so it doesn’t clutter the workspace or slow down subsequent jobs.
- Auxiliary Pallet Operation: Need to manage multiple batches or materials? The system supports auxiliary pallets, letting you switch between different sheet types (e.g., aluminum vs. stainless steel) without stopping production. This is a game-changer for shops handling small to medium order volumes with varying material requirements.
- Optional Plate Support: Customize the system with optional plate support to match your material thicknesses—ensuring thin sheets don’t warp during transport and heavy plates stay stable, protecting both the material and the machine.
- Working Area: Choose from 3015mm to 6025mm, or request a custom size if your projects demand it (e.g., extra-wide sheets for architectural metalwork).
- Laser Power: Opt for a lower kW (e.g., 10kW) for thin materials or a 40kW+ source for thick, high-density metals—ensuring you’re not paying for more power than you need, or struggling with insufficient capacity.
- Automation Scope: Start with semi-automatic loading (ideal for shops transitioning from manual to automated processes) or go all-in with fully automated loading, unloading, sorting, and storage integration (perfect for lights-out production).
- Storage Integration: Connect the system to an automated storage rack (like Herochu’s Heavy Duty Roll Out Metal Structure Rack) for seamless material access—letting the automation pull raw sheets directly from storage and return finished parts without operator input.
- ISO 9001: Ensures consistent quality in every component, from the laser source to the automation chain drive. Our manufacturing process is audited regularly to maintain this certification, so you know every machine leaves our factory built to last.
- CE & UE: Complies with European Union safety, health, and environmental regulations—critical for businesses exporting parts to EU markets or operating within the bloc. The system includes safety features like emergency stop buttons, protective enclosures, and automated error detection to meet CE requirements.
- Rigorous Testing: Every machine undergoes 48 hours of continuous operation testing before shipment, simulating real-world production conditions to catch any issues. We also test the automation system with various material weights (up to the maximum load capacity) to ensure it handles heavy sheets safely and reliably.
- Reduce Labor Costs: Automate loading, unloading, and sorting to cut down on operator hours. Many customers report a 30–50% reduction in labor costs related to laser cutting within the first year.
- Eliminate Operator Error: Manual handling leads to mistakes—scratched sheets, misaligned loading, or missed cuts. Automation ensures every step is consistent, reducing material waste by up to 20% (a significant savings for high-cost metals like stainless steel).
- Boost Throughput: With no manual delays, the system can run 24/7—even during nights, weekends, or shifts with limited staff. Customers often see a 2x increase in production volume within months of installation.
- Handle Smaller Batches Profitably: The system’s fast changeover times and auxiliary pallet support make small-batch orders feasible. You no longer have to turn down small jobs because they’re too labor-intensive—expanding your customer base and revenue streams.
- Consultation: We start by understanding your production goals, material types, and space constraints to recommend the right configuration—no pushy sales tactics, just expert advice.
- Training: We provide hands-on training for your team, ensuring everyone knows how to operate, maintain, and troubleshoot the system. We also offer online resources for ongoing learning.
- Installation: Our certified technicians install the system on-site, calibrating it to your workshop’s needs and testing it to ensure it’s running perfectly before we leave.
- After-Sales Support: We offer 24/7 technical support for urgent issues, plus regular maintenance checks to keep the system in top condition. We also stock replacement parts (e.g., linear guide rails, chain drives) to minimize downtime if repairs are needed.
- OEM/ODM Options: Need to brand the machine with your company logo or integrate custom software? We offer OEM/ODM services to make the system uniquely yours.
- Automotive Manufacturing: Cut precision body panels, chassis components, or engine parts from aluminum or steel—with automation ensuring consistent quality for high-volume production.
- Metal Fabrication: Handle small-batch custom parts (e.g., architectural brackets, signage) and large-volume orders (e.g., HVAC ductwork) with equal ease, thanks to fast changeovers.
- Aerospace & Defense: Cut thin, high-tolerance parts from exotic metals (e.g., titanium) with minimal HAZ, meeting strict industry standards for precision and material integrity.
- Electronics: Process small, delicate sheets for circuit boards or enclosures, with automation reducing the risk of damage from manual handling.
- Construction: Cut large-format sheets for roofing, siding, or structural components—with the 6025mm working area accommodating even oversized projects.
- Integration Done Right: Unlike competitors who sell separate lasers and automation units (which often don’t work well together), our system is designed as a single, cohesive solution—ensuring perfect sync between cutting and handling.
- Customization Without Complexity: We make it easy to tailor the system to your needs, without forcing you to navigate a maze of confusing options. Our team simplifies the process, so you get exactly what you need.
- Value for Money: Starting at $8,900, our system offers more features (e.g., 12m/min inlet/outlet speed, scrap separation) than similarly priced competitors—plus the peace of mind of ISO 9001 and CE certifications.
FAQ
Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!
Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.
Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.
Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.
Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.
Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.
Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.
Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.
Q8: How do you ensure product quality?
Our quality assurance includes:
A team of over 40 technical engineers for professional debugging and support.
A dedicated quality control department compliant with ISO9001 standards.
CE certification for all exports.
Rigorous load testing before shipment to ensure structural safety and reliability.
Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.
Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.
Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.
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Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.
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