Sheet Metal & Pipe Storage Racks Manufacturer

Single gantry compound Fully automatic loading and unloading manipulator

The Herochu Single Gantry Compound Manipulator is far more than a simple robot arm; it is a fully integrated, turnkey automation cell. The system masterfully combines a laser cutting machine with a robust composite truss manipulator for precise loading and unloading, supported by a double-layer electric exchange material car. Governed by a sophisticated PLC and intuitive touch screen interface, this unified system communicates flawlessly to form a continuous, automated production line. It effectively eliminates manual intervention from the material handling process, ensuring unparalleled product quality while dramatically reducing operational expenditures and production costs.

Single gantry compound Fully automatic loading and unloading manipulator

Revolutionize Your Production Line: The Herochu Single Gantry Compound Fully Automatic Loading & Unloading Manipulator

In the competitive landscape of modern manufacturing, efficiency, precision, and cost-effectiveness are not just goals—they are imperatives. Manual material handling introduces bottlenecks, inconsistencies, and escalating labor costs that can stifle growth and profitability. To meet these challenges head-on, Herochu introduces a paradigm shift in automated sheet metal production: the Single Gantry Compound Fully Automatic Loading and Unloading Manipulator. This state-of-the-art system is engineered to transform your workshop into a seamless, high-throughput, and intelligent manufacturing unit.

A Comprehensive Automated Production Solution

The Herochu Single Gantry Compound Manipulator is far more than a simple robot arm; it is a fully integrated, turnkey automation cell. The system masterfully combines a laser cutting machine with a robust composite truss manipulator for precise loading and unloading, supported by a double-layer electric exchange material car. Governed by a sophisticated PLC and intuitive touch screen interface, this unified system communicates flawlessly to form a continuous, automated production line. It effectively eliminates manual intervention from the material handling process, ensuring unparalleled product quality while dramatically reducing operational expenditures and production costs.

Unmatched Capabilities and Core Features

This manipulator is the epitome of versatility and power, designed to handle a vast array of tasks with relentless reliability. It can efficiently manage the entire workflow of centralized three-dimensional storage, automatic discharging, automatic taking, automatic splitting, automatic loading, and automatic unloading.

Key Model Specifications (HC-A6015):

  • Model NO.: HC-A6015

  • Payload Capacity: 200 kg (per cycle)

  • Reach: 2000 mm

  • Number of Floors: Configurable from 8 to 13 layers

  • Loading Per Layer: 3t or 5t options

  • Maximum System Load: 300kg – 3000kg

  • Air Source Requirement: 0.6-0.7MPa

  • Certifications: CE, UE, ISO 9001 (Guaranteeing international standards of safety and quality)

Superior Advantages Over Conventional Methods

The engineering philosophy behind the Herochu Manipulator provides tangible, significant benefits that deliver a rapid return on investment.

1. Enhanced Safety and Reduced Labor Intensity
By completely replacing manual loading and unloading actions, the system drastically improves workshop safety. It removes operators from potentially hazardous environments and reduces the physical strain of repetitive, heavy lifting. This not only protects your workforce but also minimizes the risk of costly production accidents.

2. Unprecedented Efficiency and Stability
The innovative compound design utilizes a dual mechanical claw system. By exchanging the positions of two claws for simultaneous picking and placing, the degree of freedom requirement is lower than that of a complex single-claw robot. This results in a simpler, more robust, and significantly faster cycle time, enabling you to meet demanding production schedules with ease.

3. Exceptional Flexibility and Customization
A core strength of the Herochu system is its adaptability. It can be freely applied to various types of CNC machine tools beyond laser cutters, including punching machines and press brakes. The system can be precisely tailored to your specific needs by adjusting the height of the bracket and the expansion degree of the mechanical claws to accommodate different workpiece dimensions. Best of all, it can be customized according to your specific workshop layout and workflow, with a highly competitive customized price starting from just $3,099.

4. Dramatic Manpower Savings and Productivity Boost
This automation solution exemplifies the principle of “doing more with less.” Once integrated, it requires minimal human oversight. An operator simply needs to load blanks onto the material car, initiate the process via the user-friendly touch screen, and monitor multiple machines simultaneously. This allows a single operator to manage an entire cell of machine tools, maximizing labor allocation and slashing payroll costs.

Why Partner with Herochu?

Choosing Herochu means investing in more than just machinery; it’s a partnership for progress. Our experienced team of engineers and designers follows rigorous quality control protocols at every stage, ensuring every product that leaves our facility not only meets but exceeds industry standards. Our certifications (CE, UE, ISO 9001) are a testament to our unwavering commitment to safety, reliability, and performance.

Constant Storage looks forward to cooperating with you. We are confident that our Single Gantry Compound Fully Automatic Loading and Unloading Manipulator will become the cornerstone of your automated manufacturing strategy, driving your productivity to new heights and securing your competitive edge for years to come.

Contact us today to schedule a consultation and discover how a customized Herochu automation solution can optimize your production floor.

FAQ

Here are some frequently asked questions about our sheet metal racks and pipe storage solutions. We hope you find them helpful!

Q1: Can I request a custom size or color?
Absolutely. We offer complimentary design services and deliver efficient, tailored solutions to meet your specific requirements.

Q2: Are you a manufacturer or a distributor?
We are a direct manufacturer with over 15 years of industry experience and expertise.

Q3: Is there a minimum order quantity?
No. We welcome orders of any size, starting from a single unit.

Q4: How can I get detailed product information?
Click the “Get a Quote” button to receive product images, detailed specifications, and videos. Our team is always ready to assist.

Q5: How do I provide my storage rack requirements?
Simply share the type, dimensions, and quantity of materials you plan to store, along with any other specific needs. We will develop a professional storage solution for you. Alternatively, leave your contact details for a personalized consultation.

Q6: Do you offer automated loading systems or robotic arms?
Yes. We provide loading robotic arms and integrated loading/unloading systems tailored to your laser cutting machine’s table size and material handling method (e.g., board rack, exchange platform, or material warehouse). Contact us with your details for a customized proposal.

Q7: Do you provide on-site installation and debugging?
Yes. Our technicians can travel to your facility for installation and debugging, ensuring successful operation. We have served clients globally, including in the USA, South Korea, Russia, Qatar, Mexico, South Africa, Egypt, and Lebanon.

Q8: How do you ensure product quality?
Our quality assurance includes:

  • A team of over 40 technical engineers for professional debugging and support.

  • A dedicated quality control department compliant with ISO9001 standards.

  • CE certification for all exports.

  • Rigorous load testing before shipment to ensure structural safety and reliability.

Q9: Where is your factory located?
Our modern 10,000-square-meter manufacturing facility is located in Jiyang Industrial Park, Jinan, Shandong, China.

Q10: How can I evaluate your company’s capabilities?
We offer virtual video factory tours and warmly welcome on-site visits.

Q11: What does your company specialize in?
Jinan Constant Storage Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales, installation, and service of intelligent storage solutions. Our product range includes sheet material warehouses, drawer-style shelves, cantilever racks, servo manipulators, gantry loaders, and fully automated handling systems. Supported by a skilled technical team and advanced equipment, we are committed to delivering high-performance storage products and solutions to customers worldwide.

Customer visit

Herochu has always been adhering to the market-centric approach to meet customer requirements to the maximum extent, and the business philosophy of “creating brands with heart and gaining reputation with sincerity”. It provides customers with high-quality products and services with rigorous military quality, professionalism, and excellence, and has won unanimous praise in the Chinese aerospace, Chinese weapons, Chinese railways, automobile manufacturing, engineering machinery, non-ferrous metal titanium alloy and other industries.

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