In the relentless pursuit of lean manufacturing and Industry 4.0 efficiency, sheet metal fabricators face constant pressure: streamline workflows, maximize floor space, eliminate material damage, and reduce labor costs. Disconnected storage and manual handling between laser cutting and raw material management create bottlenecks and hidden expenses. Herochu’s Automatic Two Tower Plate Storage Warehouse transcends traditional storage – it’s the core component of a complete, automated sheet metal production unit. Engineered for centralized, high-density storage and seamless integration with laser processing, this CE, UE, and ISO 9001 certified system delivers unparalleled automation, massive load capacity, and revolutionary space optimization, starting from $9,988 customized to your workshop.
Beyond Storage: The Fully Automated Production Unit
The Herochu Two Tower System isn’t just a warehouse; it’s the intelligent material hub of an integrated manufacturing cell. The complete solution typically comprises:
- Two Tower Plate Storage Warehouse: The central high-density storage core.
- Bilateral Gantry Truss: Provides the robust overhead framework for precise material movement.
- Loading Truss Manipulator: Automates the transfer of plates into storage (from forklift/crane).
- Unloading Truss Manipulator: Automates the retrieval and precise positioning of plates onto the…
- Double-Layer Finished Material Truck: Transports plates efficiently to the…
- Laser Cutting Machine: The primary downstream processing station.
- PLC Control System + Touch Screen: The central intelligence managing the entire workflow seamlessly.
This integrated unit eliminates manual plate handling between storage and the laser cutter, creating a continuous, automated flow that dramatically boosts throughput and consistency.
Unmatched Storage Density & Intelligent Material Flow
The innovative double-tower design is fundamental to its efficiency:
- Double the Capacity: Achieves approximately twice the storage density of single-tower systems within the same footprint, freeing up valuable production floor space.
- Centralized Discharging Efficiency: A single, powerful electric unloading truss manipulator serves both storage towers simultaneously, maximizing equipment utilization and minimizing capital investment.
- Flexible Material Presentation: Supports side and rear discharging options, allowing optimal integration with your laser cutter’s loading mechanism and workshop layout.
- Dual Loading Flexibility: Accommodates real-world logistics with both forklift and overhead crane feeding options for bringing raw plates into the system.
Automation, Precision, and Control: The Herochu Advantage
Intelligence is built into every aspect:
- Automated Put-Away & Retrieval: The system autonomously stores incoming plates and retrieves specific plates on demand for production, eliminating manual searching and handling.
- Integrated Weight Detection: Automatically weighs each plate upon entry, providing critical data for inventory management, production planning, and quality control.
- Centralized PLC & Intuitive HMI: Controlled by a robust Programmable Logic Controller (PLC) with a user-friendly Touch Screen interface. This ensures:
- Precise, repeatable movements.
- Comprehensive safety interlocking.
- Operational logging and diagnostics.
- Easy scheduling and job management.
- Precision Movement: High-quality components ensure smooth and accurate plate handling throughout the cell.
Engineered for Heavy-Duty Performance and Longevity
Built to withstand the rigors of 24/7 industrial sheet metal processing:
- Exceptional Load Capacity: Handles weights from 100 kg up to an impressive 5000 kg per layer, accommodating everything from thin gauge aluminum to thick steel plate.
- Optimized Vertical Storage: Configurable with 5+ layers (customizable based on needs and ceiling height), maximizing vertical cube utilization.
- Robust Construction & Surface Protection: Critical structural components feature zinc galvanized surface treatment for superior corrosion resistance and extended service life in demanding environments.
- Automatic Operation: Designed for fully automated material flow within the production cell.
Certified Safety and Quality: Your Operational Foundation
Herochu prioritizes safety and reliability:
- CE & UE Certified: Guarantees compliance with stringent European safety, health, and environmental directives for machinery.
- ISO 9001 Certified: Ensures consistent quality throughout design, manufacturing, and quality control processes.
- PLC-Integrated Safety: Comprehensive safety features (sensors, interlocks, emergency stops) are hardwired and programmed into the PLC, protecting personnel and equipment.
Customization: Tailoring the Automated Future to Your Workshop
Herochu’s strength lies in bespoke engineering:
- Model Flexibility: Available in standard footprints (Model Numbers: 3015, 4015, 4020, 6015, 6020, 6025) to suit common plate sizes and laser bed dimensions.
- Workshop-Specific Engineering: We design the entire unit – towers, trusses, manipulators, and integration – to fit your specific factory layout, ceiling height, existing equipment, and workflow.
- Scalable Investment: Customized automated storage and production cells start from $9,988, providing a clear entry point based on your capacity requirements and automation goals.
Herochu Automatic Two Tower Storage: Core Specifications
| Feature | Specification |
|---|---|
| Key Function | Centralized Automated Storage for Laser Production Cells |
| Core Components | 2x Storage Towers, Bilateral Gantry Truss, Loading/Unloading Truss Manipulators, Double-Layer Truck, PLC Control, Laser Interface |
| Capacity per Layer | 100 kg – 5000 kg (Customizable) |
| Number of Shelves/Layers | 5+ Layers (Configurable) |
| Surface Treatment | Zinc Galvanized (Critical Components) |
| Operation | Fully Automatic |
| Control System | PLC + Touch Screen (HMI) |
| Key Automation Features | Auto Weight Detection, Auto Put-Away/Retrieval, Side/Rear Discharge, Dual Loading (Forklift/Crane) |
| Discharge Mechanism | Single Unloading Truss Serving Both Towers |
| Model Numbers | 3015, 4015, 4020, 6015, 6020, 6025 |
| Closure Type | Automatic |
| Certifications | CE, UE, ISO 9001 |
| Customization Starting Price | $9,988 |
Delivering Tangible ROI: The Bottom-Line Benefits
Investing in the Herochu Two Tower Automated Warehouse System translates directly into competitive advantage:
- Slash Labor Costs: Eliminate manual plate handling, loading, and retrieval for storage and laser cutting.
- Minimize Material Damage: Automated handling prevents costly scratches, dents, and edge damage common with forklifts and manual methods.
- Maximize Machine Uptime: Reduce laser cutter idle time waiting for materials; continuous automated feeding.
- Double Storage Capacity: Store significantly more material without expanding your facility footprint.
- Optimize Floor Space: Free up valuable production area previously used for racks or staging.
- Enhance Production Speed: Dramatically faster material flow from storage to the laser cutter.
- Improve Inventory Control: Automated weight logging and precise plate tracking.
- Boost Workplace Safety: Remove workers from high-risk lifting and transport operations.
- Ensure Consistent Quality: Precise, gentle handling protects material integrity.
Embrace the Future of Sheet Metal Fabrication with Herochu
The Herochu Automatic Two Tower Plate Storage Warehouse is more than equipment; it’s a strategic investment in transforming your sheet metal processing into a seamless, high-speed, automated production unit. By integrating intelligent storage, precision material handling, and laser cutting, you unlock unprecedented levels of efficiency, quality, and cost control.
Ready to automate your sheet metal workflow and become a leader in lean manufacturing? Contact Herochu today for a personalized consultation. Discover how our customized, certified Two Tower Storage System, integrated into a complete production cell starting from $9,988, can revolutionize your productivity, capacity, and profitability. Request a quote and see the future of fabrication.
