Revolutionizing Sheet Metal Storage with Automated Intelligence
In modern sheet metal fabrication, efficient material handling is just as critical as cutting precision. Herochu’s Automatic Plate Storage Warehouse Shelves represent a quantum leap in industrial storage technology, specifically engineered to integrate seamlessly with fiber laser cutting machines and create fully automated, unmanned production cells. These intelligent storage systems eliminate the traditional pain points of material mixing, manual loading/unloading, and positioning inaccuracies, while delivering unmatched storage density and retrieval speed.
System Architecture & Technical Specifications
Core System Components
- Automated Storage Tower
- Computer-controlled vertical storage with 8-15 levels
- Modular steel construction with powder-coated finish
- Standard capacities from 100kg to 5000kg per layer
- Precision Material Handling System
- Dual-loading mechanism (Two Tow Two Loading System)
- Servo-driven positioning with ±0.5mm accuracy
- Integrated vacuum lifters for scratch-free material transfer
- Smart Control Interface
- PLC-based automation with HMI touchscreen
- ERP/MES connectivity for production scheduling
- Real-time inventory tracking with barcode/RFID options
Technical Parameters
| Model | Storage Capacity | Max Plate Size (mm) | Load Capacity | Layers |
|---|---|---|---|---|
| HC-3015 | 30 sheets | 3000×1500 | 3000kg/layer | 8-12 |
| HC-4015 | 40 sheets | 4000×1500 | 4000kg/layer | 8-12 |
| HC-4020 | 35 sheets | 4000×2000 | 5000kg/layer | 8-10 |
| HC-6015 | 25 sheets | 6000×1500 | 6000kg/layer | 6-8 |
| HC-6020 | 20 sheets | 6000×2000 | 8000kg/layer | 6-8 |
Solving Critical Industry Pain Points
1. Elimination of Manual Handling Risks
- Reduces labor costs by up to 70% compared to traditional methods
- Removes safety hazards associated with heavy plate manipulation
- Prevents material damage from improper handling
2. Precision Material Flow Optimization
- Automated FIFO inventory control prevents material mixing
- Laser-guided positioning ensures perfect alignment with cutting machines
- Continuous feeding system maintains uninterrupted production
3. Space Utilization & Production Efficiency
- Vertical storage density increases warehouse capacity by 300%
- 60-second retrieval cycle time for maximum machine utilization
- 24/7 unmanned operation capability
Advanced Technological Features
1. Intelligent Storage Algorithms
- Dynamic slot allocation for mixed material sizes
- Automatic weight distribution calculation
- Predictive maintenance monitoring
2. Fiber Laser Cutting Integration
- Direct CNC communication for job-based material retrieval
- Automatic thickness detection for parameter adjustment
- Scrap removal coordination with downstream systems
3. Customizable Configuration Options
- Modular expandability for future capacity increases
- Climate-controlled versions for sensitive materials
- Explosion-proof variants for special environments
Industry-Specific Applications
1. Metal Fabrication Shops
- Just-in-time material delivery to multiple cutting machines
- Nesting optimization through stored material data
2. Automotive Component Manufacturing
- High-strength steel handling with precision
- Traceability systems for quality control
3. Aerospace & Defense
- Titanium/aluminum alloy storage with contamination control
- ITAR-compliant security options
Quality Assurance & Compliance
- CE & ISO 9001 certified manufacturing processes
- 3-stage validation testing:
- Structural load testing at 150% capacity
- 100,000 cycle endurance validation
- Environmental stress simulation
- 5-year critical component warranty
Implementation & ROI Considerations
- 30-day standard installation timeline
- Typical ROI period: 12-18 months through:
- Labor cost reduction
- Material waste minimization
- Increased machine utilization
- Comprehensive training packages included:
- Operator certification
- Maintenance technician training
- System administrator courses
The Future of Smart Material Storage
Herochu’s Automatic Plate Storage Warehouse Shelves represent more than just storage – they are the cornerstone of Industry 4.0 sheet metal fabrication. By combining German-engineered precision components with AI-powered material flow optimization, these systems deliver:
- True lights-out manufacturing capability
- Predictive inventory management
- Seamless digital thread integration
For fabricators looking to eliminate material handling bottlenecks and maximize their fiber laser investment, Herochu’s automated storage solutions provide the missing link between raw material storage and finished part production.
Contact our automation engineers today for a free facility assessment and customized storage solution design. Our team will analyze your specific material flow requirements and develop a tailored automation roadmap to transform your sheet metal operations.
